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Book Chapter
Phase Diagram Problems and Solutions
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 January 2024
DOI: 10.31399/asm.tb.pdktmse.t56100019
EISBN: 978-1-62708-470-3
... of a certain phase in different steels, and the microstructure developed in different alloys. binary phase diagrams lever rule microstructure development peritectic reaction phase boundaries phase composition phase constituents phase fractions phase reactions solutionizing temperature tie lines...
Abstract
This appendix contains sample problems with worked solutions pertaining to the use of binary phase diagrams. The problems require the determination of favorable temperatures and compositions, the amount and composition of phases in an alloy at a given temperature, the amount of a certain phase in different steels, and the microstructure developed in different alloys.
Book Chapter
Engineering of Low-Pressure Permanent Mold Castings
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410215
EISBN: 978-1-62708-280-8
... solutionizing furnaces, because they enable rapid quenching in minimum time and with minimum handling and loss of temperature. The furnace is mounted on columns with bottom doors. The quench tank, which is shared among two or three furnaces, is mounted on wheels for positioning underneath the furnace...
Abstract
This chapter discusses various factors pertinent to the applications of low-pressure permanent mold casting process, namely decorative automotive wheels, critical safety structural components, and chassis components.
Book Chapter
Macroetchants for Revealing Strain Patterns in Nonferrous Metals
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 1984
DOI: 10.31399/asm.tb.mpp.t67850536
EISBN: 978-1-62708-260-0
... solution 20 mL HC1 20 mL HNO3 5 mLHF 40 mL H 2 0 15 mL ethanol Etchant: 67 mL lactic acid 22 mL HNO3 11 m L H C l Electropolish: 87 mL methanol 8 mL H2S04 3 mL HNO3 2 mLHF Etchant: Solutionized Udimet-700 50 mL HNO3 50 mL HC1 Electropolish: 87 mL methanol 13 mL H 2 S 0 4 Etchant: Solutionized and aged...
Abstract
This appendix lists etch compositions and procedures that reveal strain patterns in aluminum and nickel-base superalloys.
Series: ASM Technical Books
Publisher: ASM International
Published: 31 January 2024
DOI: 10.31399/asm.tb.pdktmse.9781627084703
EISBN: 978-1-62708-470-3
Book Chapter
Austenitic Manganese Steels
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2001
DOI: 10.31399/asm.tb.aub.t61170242
EISBN: 978-1-62708-297-6
...-treatment (solutionizing) temperatures are often necessary prior to water quenching. Molybdenum Additions Molybdenum additions, usually 0.5 to 2%, are made to improve the toughness and resistance to cracking of castings in the as-cast condition and to raise the yield strength (and possibly toughness...
Abstract
This article provides an overview of austenitic manganese steels. It describes the standard composition ranges of commercial products and explains how various alloying elements affect mechanical properties, processing, and performance. The article also discusses special grades of manganese steels and the types of applications for which they have been developed.
Book Chapter
Low-Pressure Permanent and Semipermanent Mold Casting and Counter-Pressure Casting
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 November 2023
DOI: 10.31399/asm.tb.ceeg.t59370187
EISBN: 978-1-62708-447-5
... Cycles Castings are heated to a solutionizing temperature of 527 °C, ± 5 °C (980 °F, ±10 °F) with the temperature gradually increasing to the set value in about 1.5 to 2 hours and held at the set temperature of 527 °C for a duration of 5 to 6 hours. The castings are quenched in water quickly, within...
Abstract
The low-pressure permanent molding (LPPM) and semipermanent molding (LPSPM) processes are versatile, and they meet the quality requirements of a variety of high-integrity, large-sized, and thin-walled aluminum castings for various industries. This chapter presents the major features, operation sequence, advantages, and applications of LPPM, LPSPM, and counter-pressure casting.
Series: ASM Technical Books
Publisher: ASM International
Published: 30 November 2023
DOI: 10.31399/asm.tb.ceeg.9781627084475
EISBN: 978-1-62708-447-5
Book Chapter
Phase Diagram Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2012
DOI: 10.31399/asm.tb.pdub.t53420289
EISBN: 978-1-62708-310-2
.... If the alloy contains coring, then a homogenizing temperature above T 3 will also cause “burning” of the alloy. A safer temperature is T 4 . During precipitation hardening, if the solutionizing temperature T 5 is chosen instead of T 6 , grain growth of α phase will occur at the higher temperature...
Abstract
This chapter discusses the use of phase diagrams in alloy design, processing, and performance assessment. The examples cover both ferrous and nonferrous metals and a variety of goals and objectives. The chapter also identifies limitations and pitfalls associated with the use of phase diagrams.
Book Chapter
Heat Treating of Nonferrous Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2006
DOI: 10.31399/asm.tb.pht2.t51440231
EISBN: 978-1-62708-262-4
... known as solution treating or homogenizing. Because the structures of castings are relatively heterogeneous, a much longer time (at least twice as long) is required at the solution treating temperature compared with a wrought product of similar composition. Cooling from the Solutionizing...
Abstract
This chapter presents an overview of heat treating of nonferrous alloys. First, a brief discussion on the effects of cold work and annealing on nonferrous alloys is presented. This is followed by a discussion on the mechanisms involved in the more commonly used heat treating procedures for hardening or strengthening, namely solution treating and aging. Examples are presented for heat treating of two commercially important nonferrous alloys, one from the aluminum-copper system and one from the copper-beryllium system.
Book Chapter
Production of Aluminum Rolled Products
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340117
EISBN: 978-1-62708-427-7
... with surface treatment sections to clean and chemically pretreat the sheet after SHT and before recoiling. (See Chapter 12, “Aluminum in Light Vehicles” in this book for more details.) Finally, the practicality of heating thin sheet (0.8 to 3 mm) to a solutionizing temperature that is within 10 degrees...
Abstract
This chapter provides an overview of the rolling and finishing processes required to create a sheet, plate, or foil product from a direct chill (DC) cast ingot. The flow paths, equipment, and operations are described with a view to the basic evolution of the microstructure, surface characteristics, and dimensions.
Book Chapter
Some Considerations in the Selection of a Superalloy
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.sap.t53000111
EISBN: 978-1-62708-313-3
... to the formation of brittle inclusions. Hafnium also lowers the incipient melting temperature, making solutionizing treatments more difficult and limiting the high-temperature capability of the alloy. Hot tearing is also related to the combined zirconium plus boron content. A high content of one element...
Abstract
This chapter discusses the effect of composition on environmental resistance, machinability, and casting and forging, factors that are often considered when selecting a superalloy.
Book Chapter
Alloys and Heat Treatment Choices
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410091
EISBN: 978-1-62708-280-8
... Magnesium forms Mg 2 Si when it is added to Al-Si alloys, enhancing strength, hardness, and the response to heat treatment. The solubility of Mg 2 Si decreases from 1.85% at solidus temperature to less than 0.1% at room temperature, making the alloy suitable for solutionizing and precipitation hardening...
Abstract
This chapter is a collection of tables listing: cast alloy designations of Aluminum Association, along with their general applications; the chemical compositions of the frequently used alloys for gravity permanent molds, low-pressure permanent molds, squeeze castings, and die castings; the typical tensile properties of die cast alloys; and the designations of different heat treatments and their description. The tables also list the temperatures and times of typical heat treatment cycles for different permanent mold cast alloys; typical components in sand, gravity, and low-pressure permanent mold castings and die castings, the functional requirements of each process, and the corresponding suitable alloys and heat treatments; and alloys that are high vacuum die cast for structural castings. The chapter also presents examples of photomicrographs of some alloys cast by different processes.
Book Chapter
Overview of Casting Processes
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410029
EISBN: 978-1-62708-280-8
... the solutionizing heat treatment operation, when the high temperature of nearly 540 °C (1000 °F) breaks down the core bond and the sand can be poured out. A certain section of the continuous solutionizing furnace is opened to accommodate this operation, and the castings are put back into the solutionizing furnace...
Abstract
This chapter discusses the advantages, limitations, and applications of various aluminum casting processes, namely green sand casting process, air set or no-bake molding process, vacuum molding process, evaporative foam casting process, and die casting process. The processes covered also include gravity permanent molding, low-pressure permanent molding, counter pressure, squeeze casting, investment casting, rapid prototype casting, cast forge hybrid, and semisolid metal processes.
Book Chapter
Steels For Nitriding
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2003
DOI: 10.31399/asm.tb.pnfn.t65900125
EISBN: 978-1-62708-350-8
... ... (a) These are typical alloy steels that will gas or salt bath nitride. (b) The core hardness will diminish in these steels if a low tempering temperature is used during the preharden and temper operation. Steel Selection Considerations One of the most difficult tasks in nitriding is to select a steel...
Abstract
This chapter first lists the compositions of typical steels that are suitable for nitriding. It then presents considerations for steel selection. The chapter also shows the influence of alloying elements on hardness after nitriding and the depth of nitriding. It provides a detailed discussion on plasma nitriding of type 422 stainless steel, nitriding of type 440A and type 630 (17-4 PH) stainless steel. The chapter also discusses plasma nitride case depths.
Book Chapter
Introduction to Forms of Corrosion
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2015
DOI: 10.31399/asm.tb.cpi2.t55030003
EISBN: 978-1-62708-282-2
... there are concerns about materials for use in molten salt and liquid metal environments. Gaseous corrosion is usually associated with high-temperature environments. Atmospheric corrosion is not considered a part of gaseous corrosion because the corrosion reaction occurs in a thin aqueous layer on the surface...
Abstract
This chapter provides an introduction to various forms of corrosion, namely uniform corrosion, localized corrosion, mechanically assisted degradation, environmentally induced cracking, microbiologically influenced corrosion, and metallurgically influenced corrosion.
Book Chapter
Zinc and Zinc Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2001
DOI: 10.31399/asm.tb.aub.t61170520
EISBN: 978-1-62708-297-6
.... Cadmium also raises the recrystallization temperature of zinc alloys. Superplastic Zinc One of the most-studied superplastic materials is the Zn-22Al eutectoid alloy, to which 0.5% Cu and 0.02% Mg can be added for enhanced creep strength. When solutionized, quenched, and annealed, this alloy forms...
Abstract
This article discusses the composition, properties, and behaviors of zinc and its alloys. It explains where cast and wrought zinc alloys are used, describes commercial designations and grades, and discusses the effect of various alloying elements on properties and performance.
Book Chapter
Compositional Effects
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.sap.t53000059
EISBN: 978-1-62708-313-3
... an alloy with optimal mechanical properties at high temperatures while providing sufficient environmental resistance, although component designers have become increasingly dependent on coatings and cooling systems to make up for any shortcoming in environmental resistance. The study of alloying elements...
Abstract
This chapter discusses the typical compositional ranges of superalloys, the role of major base metals (iron, cobalt, and nickel), and the effects of common alloying additions. It describes how chromium, aluminum, and titanium as well as refractory elements, grain-boundary elements, reactive elements, and oxides influence mechanical properties and behaviors. It also discusses the effect of trace elements.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.9781627082808
EISBN: 978-1-62708-280-8
Book Chapter
Hardenability and Heat Treatment
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200327
EISBN: 978-1-62708-354-6
... must be controlled. During the initial austenitizing heat treatment, the material is transformed to austenite and carbonitride precipitates are solutionized. Temperatures as high as 1900 °F may be necessary to fully solutionize niobium carbonitrides that may be present. During quenching or air cooling...
Abstract
This chapter describes the processes involved in heat treatment of carbon and low alloy steel, high strength low alloy steels, austenitic manganese steels, martensitic stainless steels, and austenitic stainless steels. In addition, precipitation hardening and quench hardening of carbon steel is also covered.
Book Chapter
Aluminum Extrusion and Wire Drawing
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340143
EISBN: 978-1-62708-427-7
..., the solutionizing time required is short, and within a few seconds after the extrusion exits the die, it is press quenched. At the die exit prior to quench, the exit temperature is monitored closely to ensure that the minimum is met for press solution treatment. Why not extrude as fast as possible...
Abstract
Aluminum shapes, rod, bar, tubes, and wire may be produced directly as extrusions or by subsequent processing of continuous cast stock. This chapter describes the key aspects of aluminum extrusion and wire production focusing on the more common hot extrusion process and presenting the general types of aluminum extrusion alloys. An overview of free-machining alloys and products, and weldable 6xxx and 7xxx high-strength structural alloys is also provided.
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