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sheet metal spinning
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500249
EISBN: 978-1-62708-317-1
... Abstract Sheet metal spinning is a forming technique that produces axially symmetric hollow bodies with nearly any contour. It is often used in combination with flow forming and shear spinning to manufacture a wide range of complex parts. This chapter describes the operating principles, stress...
Abstract
Sheet metal spinning is a forming technique that produces axially symmetric hollow bodies with nearly any contour. It is often used in combination with flow forming and shear spinning to manufacture a wide range of complex parts. This chapter describes the operating principles, stress states, and failure modes of each process along with typical applications and tooling requirements.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740163
EISBN: 978-1-62708-308-9
... Abstract This chapter describes sheet metal forming operations, including cutting, blanking, piercing, and bending as well as deep drawing, spinning, press-brake and stretch forming, fluid forming, and drop hammer and electromagnetic forming. It also discusses the selection and use of die...
Abstract
This chapter describes sheet metal forming operations, including cutting, blanking, piercing, and bending as well as deep drawing, spinning, press-brake and stretch forming, fluid forming, and drop hammer and electromagnetic forming. It also discusses the selection and use of die materials and lubricants along with superplastic forming techniques.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400005
EISBN: 978-1-62708-316-4
... of the process and a bullet-point list identifying relevant equipment, materials, variations, and applications. The chapter also discusses critical process variables, interactions, and components and the classification of sheet metal parts based on geometry. bending blank preparation deep drawing...
Abstract
This chapter provides a concise, design-oriented summary of more than 30 sheet forming processes within the categories of bending and flanging, stretch forming, deep drawing, blank preparation, and incremental and hybrid forming. Each summary includes a description and diagram of the process and a bullet-point list identifying relevant equipment, materials, variations, and applications. The chapter also discusses critical process variables, interactions, and components and the classification of sheet metal parts based on geometry.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2015
DOI: 10.31399/asm.tb.tpmpa.t54480243
EISBN: 978-1-62708-318-8
... to achieve a desired radius. Spinning and Shear Forming Spinning and shear forming are processes for shaping sheet metal into seamless hollow parts using pressure on a rotating workpiece. Spinning involves only minor thickness changes in the sheet metal, whereas shear forming is an extension...
Abstract
This chapter describes the equipment and processes used to form titanium alloy parts. It discusses the advantages and disadvantages of hot and cold forming, the factors that influence formability, and the effect of forming temperature and lubricants. It describes common processes, including brake forming, stretch forming, deep drawing, and spin forming as well as roll forming, drop-hammer forming, tube bulging and bending, and superplastic forming. It also discusses dimpling and joggling and the use of hot sizing to correct springback.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060117
EISBN: 978-1-62708-261-7
... machining (EDM) NA A A A A A LC LC LC A LC Wire EDM NA A A A A A LC LC LC A LC Sheet metal forming NA A A A A A LC LC LC LC NA Metal spinning NA A LC A A A A LC LC LC LC (a) NA, not applicable; A, applicable and routinely done; LC, less common...
Abstract
This chapter describes the processes involved in the fabrication of wrought and cast metal products. It discusses deformation processes including bending and forming, material removal processes such as milling, cutting, and grinding, and joining methods including welding, soldering, and brazing. It also discusses powder consolidation, rolling, drawing and extrusion, and common forging methods.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.stg2.t61280091
EISBN: 978-1-62708-267-9
... fabricated to unique shapes. In the early days, superalloys, based on the cast cobalt dental alloy Vitallium, became the materials of choice for gas turbine engine airfoils. Some cobalt-base and nickel-base alloys became available as sheet to operate at temperatures then in effect. Gas turbines were...
Abstract
This chapter discusses the similarities and differences of forging and forming processes used in the production of wrought superalloy parts. Although forming is rarely concerned with microstructure, forging processes are often designed with microstructure in mind. Besides shaping, the objectives of forging may include grain refinement, control of second-phase morphology, controlled grain flow, and the achievement of specific microstructures and properties. The chapter explains how these objectives can be met by managing work energy via temperature and deformation control. It also discusses the forgeability of alloys, addresses problems and practical issues, and describes the forging of gas turbine disks. On the topic of forming, the chapter discusses the processes involved, the role of alloying elements, and the effect of alloy condition on formability. It addresses practical concerns such as forming speed, rolling direction, rerolling, and heat treating precipitation-hardened alloys. It presents several application examples involving carbide-hardened cobalt-base and other superalloys, and it concludes with a discussion on superplasticity and its adaptation to commercial forging and forming operations.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ems.t53730051
EISBN: 978-1-62708-283-9
... temperature ). Ferromagnetic elements and Curie temperatures Table 5.1 Ferromagnetic elements and Curie temperatures Metal Curie temperature, °C (°F) Iron 1044 (1910) Cobalt 1121 (2050) Nickel 358 (675) Gadolinium 16 (60) Terbium –40 (–40) Dysprosium –181 (–295...
Abstract
This chapter is a review of magnetic materials and how they behave. It begins by discussing the significance of ferromagnetism and comparing the Curie temperature of several ferromagnetic elements. It then discusses the concept of magnetic domains and illustrates how flux paths, and magnetostatic energy, vary based on the size of the domain. It also discusses the process of magnetization and compares and contrasts hard and soft magnetic materials.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500273
EISBN: 978-1-62708-317-1
... with stretch forming ( Ref 13.18 ), as discussed in section 13.6, “Hybrid Process Variations,” in this chapter. 13.4 Multistage Forming Strategies The process limits of ISF have motivated research into multistage forming strategies. Inspired by the forming strategies used in sheet metal spinning...
Abstract
This chapter describes incremental sheet forming processes, including single-point, two-point, and kinematic (two tool) techniques. It provides information on the tooling and equipment used, work flow and forming parameters, process mechanics and forming limits. It also discusses multistage forming strategies, process modeling and simulation, and advanced hybrid forming processes.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.bcp.t52230295
EISBN: 978-1-62708-298-3
... forming is completed, is needed only when forming relatively thick sheet metal or in severe forming. For some finish-formed parts, stress relieving has proved an effective means of counteracting “oil canning” or excessive warpage. When stress relieving is used, regardless of whether it is an intermediate...
Abstract
The vast majority of beryllium products are manufactured from blocks, forms, or billets of compacted powder that are machined or worked into shape. This chapter describes the metalworking processes used, including rolling, forming, forging, extrusion, drawing, and spinning. It covers the qualitative and quantitative aspects of each process and provides examples showing how they are implemented and the results that can be achieved. The chapter also discusses the issue of beryllium’s low formability and describes some of the advancements that have been made in near-net shape processing.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2012
DOI: 10.31399/asm.tb.lmub.t53550193
EISBN: 978-1-62708-307-2
... joined by brazing. Fusion welding is not advisable in most situations, although beryllium can be fusion welded with aluminum filler metals with extreme care. Beryllium can be extruded into bar, rod, and tubing or rolled into sheet. The surface of beryllium can be polished to a very reflective mirror...
Abstract
Beryllium is an extraordinary metal with an unusual combination of physical and mechanical properties. It has low density, high stiffness, and excellent dimensional stability. It is also transparent to x-rays and can be machined to extremely close tolerances. This chapter discusses the properties, compositions, and processing characteristics of beryllium and its alloys. It provides information on powder production and consolidation, commercial designations and grades, wrought products, and forming processes. It also discusses the issue of corrosion, the use of protective treatments and coatings, and health and safety concerns.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ems.t53730081
EISBN: 978-1-62708-283-9
..., and the strain rate to produce 10% deformation over 750 years correspond to a viscosity less than could reasonably be expected by extrapolation to 20 °C (70 °F). The true explanation is that the glass varied in thickness when it was installed. Until the 19th century, sheets of glass were made by spinning hot...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ems.9781627082839
EISBN: 978-1-62708-283-9
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290207
EISBN: 978-1-62708-306-5
... material is soft enough to be cut or formed. Similar screws for wood are both self-drilling and self-tapping so that even a pilot hole is not necessary. Self-tapping screws are widely used in the assembly of sheet-metal components in which the thread-cutting action results in a good fit and is resistant...
Abstract
This chapter presents a comprehensive coverage of mechanical fastening methods. It begins with a discussion on the advantages and disadvantages of mechanical fastening followed by sections providing information on mechanically fastened joints and the selection of the correct fastener system. The chapter then describes important structural fasteners, namely bolts, screws, pins, collar fasteners, rivets, blind fasteners, machine pins, and spring clip fasteners. The following sections describe the process involved in presses, shrink fits, hole generation, and fastener installation. The chapter ends with information on miscellaneous mechanical fastening methods.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2008
DOI: 10.31399/asm.tb.emea.t52240279
EISBN: 978-1-62708-251-8
... metal forming processes, blanking and piercing, bending, stretch forming, drawing, rubber pad forming, and superplastic forming. hot working cold working bulk deformation rolling forging extrusion sheet metal forming blanking piercing bending stretch forming drawing rubber pad forming...
Abstract
This chapter describes the general characteristics of two commonly classified metalworking processes, namely hot working and cold working. Primary metalworking processes, such as the bulk deformation processes used to conduct the initial breakdown of cast ingots, are always conducted hot. Secondary processes, which are used to produce the final product shape, are conducted either hot or cold. The chapter discusses the primary objectives, principal types, advantages, and disadvantages of both primary and secondary metalworking processes. They are rolling, forging, extrusion, sheet metal forming processes, blanking and piercing, bending, stretch forming, drawing, rubber pad forming, and superplastic forming.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400233
EISBN: 978-1-62708-316-4
... Abstract This appendix is a glossary of terms and definitions associated with sheet metal forming. sheet metal forming Copyright © 2012 ASM International®Sheet Metal Forming Fundamentals T. Altan and A.E. Tekkaya, editors DOI: 10.31399/asm.tb.smff.t53400233 All rights reserved...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.9781627083164
EISBN: 978-1-62708-316-4
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.tb.ssde.t52310173
EISBN: 978-1-62708-286-0
... 0 + 2 r 45 + r 90 4 where R is the average strain ratio, r 0 is the strain ratio in the longitudinal direction, r 45 is the strain ratio measured at 45° to the rolling direction (of the sheet metal-forming operation), and r 90 is the strain ratio...
Abstract
The various types of stainless steel have very different deformation characteristics in terms of strain hardening and anisotropy. It is important to understand and exploit these characteristics to optimize forming of stainless steels. This chapter discusses the various deformation processes involved in sheet-forming techniques, namely stretch forming and deep drawing. In addition, it provides information on some of the factors pertinent to cold-heading and hot forming of stainless long products.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400073
EISBN: 978-1-62708-316-4
... drawing of complex shapes. To produce good quality parts, it is essential to know the forming characteristics or formability of the sheet material under the conditions in which it is formed. Formability refers to the ability of a sheet metal to be deformed into a desired shape while maintaining structural...
Abstract
This chapter describes the formability and forming characteristics of low-carbon sheet steels, coated sheet steels, stainless steels, and aluminum and magnesium alloys. It provides property data as well as flow stress curves for numerous grades of each material and explains how composition, microstructure, and processing methods influence forming behaviors.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2012
DOI: 10.31399/asm.tb.lmub.t53550457
EISBN: 978-1-62708-307-2
... Abstract Metal-matrix composites can operate at higher temperatures than their base metal counterparts and, unlike polymer-matrix composites, are nonflammable, do not outgas in a vacuum, and resist attack by solvents and fuels. They can also be tailored to provide greater strength...
Abstract
Metal-matrix composites can operate at higher temperatures than their base metal counterparts and, unlike polymer-matrix composites, are nonflammable, do not outgas in a vacuum, and resist attack by solvents and fuels. They can also be tailored to provide greater strength and stiffness, among other properties, in preferred directions and locations. This chapter discusses the processes and procedures used in the production of fiber-reinforced aluminum and titanium metal-matrix composites. It explains how the length and orientation of reinforcing fibers affect the properties and processing characteristics of both aluminum and titanium composites. It also provides information on fiber-metal laminates and the use of different matrix metals and reinforcing materials.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2008
DOI: 10.31399/asm.tb.emea.t52240303
EISBN: 978-1-62708-251-8
... Abstract The physical properties of a material are those properties that can be measured or characterized without the application of force and without changing material identity. This chapter discusses in detail the common physical properties of metals, namely density, electrical properties...
Abstract
The physical properties of a material are those properties that can be measured or characterized without the application of force and without changing material identity. This chapter discusses in detail the common physical properties of metals, namely density, electrical properties, thermal properties, magnetic properties, and optical properties. Some physical properties for a number of metals are given in a table.
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