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shape-casting applications

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Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340083
EISBN: 978-1-62708-427-7
... Abstract This chapter describes the processes and alloys used in the casting of aluminum components, the advantages and disadvantages of the different shape-casting methods, and the major factors that influence alloy selection for shape-casting applications. An overview of the heat treatment...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 30 April 2020
DOI: 10.31399/asm.tb.bpapp.t59290111
EISBN: 978-1-62708-319-5
... applicable to these shaping processes. additive manufacturing cold isostatic pressing die compaction extrusion injection molding shaping slip casting slurry casting tape casting Various powders and powder-binder formulations are used with combinations of pressure and temperature to form...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2022
DOI: 10.31399/asm.tb.isceg.t59320031
EISBN: 978-1-62708-332-4
... by base elements and alloying elements. Graphitization, cooling rates, and heat treatment effects are covered. There also is discussion on inoculation benefits, flake graphite types and typical applications, evolution of cast iron types, ASTM specification A247 for graphite shapes, and selection...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410001
EISBN: 978-1-62708-280-8
... Abstract Casting is one of the most economical manufacturing processes for providing shape to components of machinery and is used in a wide range of industries. This chapter is a brief account of the advantages, applications, limitations, and market growth of aluminum casting. It also provides...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2005
DOI: 10.31399/asm.tb.gmpm.t51250129
EISBN: 978-1-62708-345-4
... Plaster mold casting 3 5 Permanent mold casting 3 5 Investment casting 4 6 Die casting 5 8 Injection and compression molding 4 8 Powder metallurgy 6 9 Stamping 6 9 Extrusion 4 6 Cold drawing 6 9 Milling 6 9 Hobbing 8 13 Shaping 8 13 Broaching 7...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 30 April 2020
DOI: 10.31399/asm.tb.bpapp.t59290001
EISBN: 978-1-62708-319-5
... per day), or technologies such as slip casting and powder pressing (conventional powder metallurgy). Such shaping ideas are applicable to almost all engineering materials. Powder-binder fabrication routes are inherently similar, yet the processing details for any component vary widely on close...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 30 April 2020
DOI: 10.31399/asm.tb.bpapp.t59290067
EISBN: 978-1-62708-319-5
... with the requirements of a binder system, the historical progression of binder formulations, and the use of binder alternatives to adapt to specific applications. The importance of binder handling strength to shape preservation is emphasized. The chapter provides information on the binders used for room-temperature...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200001
EISBN: 978-1-62708-354-6
... Abstract This chapter defines steel castings, explains when to use steel castings, gives an overview of casting processes, and gives examples of suitable applications for cast steel parts. steel castings near net shape Opening image for Chapter 1, “Introduction to Steel Castings...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200140
EISBN: 978-1-62708-354-6
... of a casting before it is machined. It shows shape, material, and specification information required by the foundry and the quality assurance department. Tooling engineers need the rough part drawing, as well as the finished part drawing, when designing fixtures to hold the part during machining. The foundry...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120039
EISBN: 978-1-62708-269-3
... cost advantages over forgings or fabricated structures. Casting is simply another method for fabricating titanium into shapes. It may be considered a near-net shape (NNS) technique, although as such it is somewhat less a true-net shape process than powder metallurgy. Titanium castings now are used...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2012
DOI: 10.31399/asm.tb.lmub.t53550033
EISBN: 978-1-62708-307-2
... thickness down to foil thinner than paper. Aluminum sheet can be stamped, drawn, spun, or roll formed. The metal also may be hammered or forged. Aluminum wire, drawn from rolled rod, may be stranded into cable of any desired size and type. There is almost no limit to the different profiles (shapes) in which...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340165
EISBN: 978-1-62708-427-7
... Abstract Forged aluminum products vary widely in their production methods and applications. The forging process allows for control of microstructure and directional properties, and their fatigue and fracture resistance are superior to shape castings. This chapter presents the types, equipment...
Series: ASM Technical Books
Publisher: ASM International
Published: 30 April 2021
DOI: 10.31399/asm.tb.tpsfwea.t59300179
EISBN: 978-1-62708-323-2
.... Main Points Cast irons have such a range of microstructures and properties that it is likely that a grade can be identified for almost any tribological application. However, the cast iron grades that contain flake shapes of graphite are identified as super materials for sliding wear applications...
Series: ASM Technical Books
Publisher: ASM International
Published: 30 April 2021
DOI: 10.31399/asm.tb.tpsfwea.t59300199
EISBN: 978-1-62708-323-2
.... 8.1 )—even billets to be forged into special shapes, and pig iron for cast iron and cast steel. The largest volume of steel in the United States is now produced in mini-mills that specialize in certain shapes. Most of the steel mills use scrap as the feed for melting in electric furnaces; the electric...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060085
EISBN: 978-1-62708-261-7
... such as forging, rolling, drawing, stamping, and so forth in order to refine the grain structure, improve strength, and change the physical size and/or geometry of the casting to bring the material to the final size and shape required. Casting alloys are primarily intended to be used in applications where...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200048
EISBN: 978-1-62708-354-6
..., contouring, and profiling machining costs. Fig. 3-19 Top view of fifth wheel for truck application Certain engineering designs are difficult to produce economically in quantity by any other method than by casting. Complex or intricate shapes, whether they be large or small, are usually designed...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410029
EISBN: 978-1-62708-280-8
.... The castings are near-net shape, with zero or negligible draft and with minimum finish stock. The reproducibility is very high. Small holes, key slots, and other fine detail can be cast. Tolerances are similar to those of die casting, if there is no pattern distortion during compaction...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720293
EISBN: 978-1-62708-305-8
... Abstract The inspection of castings normally involves checking for shape and dimensions, coupled with aided and unaided visual inspection for external discontinuities and surface quality. This chapter discusses methods for determining surface quality, internal discontinuities, and dimensional...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.9781627082808
EISBN: 978-1-62708-280-8
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120047
EISBN: 978-1-62708-269-3
... consolidation and shaping processes along with associated property data. fracture toughness powder metallurgy tensile properties titanium titanium alloys titanium powders FAR LESS TITANIUM is used in production applications than might be anticipated based on its performance durability. Special...