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Image
Published: 01 August 2012
Fig. 11.34 Decrease in cycle time by reducing the stroke length and operating the servo press in “pendular” mode (progressive die stamping, 200% increase in output). Source: Ref 11.12
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Image
Published: 01 November 2007
Fig. 7.1 Alloy 601 tube suffering localized sulfidation attack. The tube was in service at about 930 °C (1700 °F) in a natural gas-fired furnace making ceramic tiles. Sulfur was believed to come from the ceramic feedstock.
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Image
Published: 01 December 2004
Fig. 1.1 Casting applications include innovative and complex designs serving the needs of diverse industries. (a) Aircraft stabilizer. (b) Golf irons. (c) Crankcase for small engine. (d) Cross member for a minivan. (e) Cellular phone casing. Source: Ref 1
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Image
Published: 01 September 2008
Fig. 16 AISI W1 (0.85% C) tool steel concrete roughers that failed after short service (2 min for S, 7 min for S11). Failures occur at the change of sections. Source: Ref 16
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Image
Published: 01 September 2008
Fig. 18 Creation of a streamlined preform serving as an input to a finish die rib (flange) and web design, avoiding flow through
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Image
Published: 01 September 2008
Fig. 3 Precipitation on the fracture surface of a specimen which served as the source of the fatigue fracture. Original magnification: 500×
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Image
Published: 01 May 2018
FIG. 8.15 Built in 1953, the first aluminum-clad high-rise building served as Alcoa’s corporate headquarters in Pittsburgh.
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Image
Published: 01 May 2018
FIG. 10.7 Albert Sauveur served most of his career as a professor of metallurgy at Harvard University. Source: National Academy of Sciences.
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2006
DOI: 10.31399/asm.tb.pht2.t51440125
EISBN: 978-1-62708-262-4
... Abstract This chapter discusses the fundamentals of heat treating of alloy steels. It begins with an overview of the designations of AISI-SAE grades of alloy steels, followed by a description of the purposes served by alloying elements. The effects of specific alloying elements on the heat...
Abstract
This chapter discusses the fundamentals of heat treating of alloy steels. It begins with an overview of the designations of AISI-SAE grades of alloy steels, followed by a description of the purposes served by alloying elements. The effects of specific alloying elements on the heat treatment of alloy steels and of boron on hardenability of alloy steels are then discussed. Procedures for heat treating four specific alloy steels (4037, 4037H; 4140, 4140H; 4340, 4340; and E52100) are subsequently presented. The chapter concludes with a brief account of austempering and martempering treatments.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2007
DOI: 10.31399/asm.tb.pmsspmp.t52000185
EISBN: 978-1-62708-312-6
... Abstract This chapter discusses the growing use of sintered stainless steels in automotive applications and various types of filters and filtering media. It also describes how these materials are produced in the form of metal foams and cellular structures and how they serve as flake pigments...
Abstract
This chapter discusses the growing use of sintered stainless steels in automotive applications and various types of filters and filtering media. It also describes how these materials are produced in the form of metal foams and cellular structures and how they serve as flake pigments in corrosion-resistant coatings.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.stg2.t61280025
EISBN: 978-1-62708-267-9
..., including their properties, behaviors, and microstructure. It examines the role of more than 20 alloying elements, including phosphorus (promotes carbide precipitation), boron (improves creep properties), lanthanum (increases hot corrosion resistance), and carbon and tungsten which serve as matrix...
Abstract
This chapter describes the metallurgy of superalloys and the extent to which it can be controlled. It discusses the alloying elements, crystal structures, and processing sequences associated with more than a dozen phases that largely determine the characteristics of superalloys, including their properties, behaviors, and microstructure. It examines the role of more than 20 alloying elements, including phosphorus (promotes carbide precipitation), boron (improves creep properties), lanthanum (increases hot corrosion resistance), and carbon and tungsten which serve as matrix stabilizers. It explains how precipitates provide strength by impeding deformation under load. It also discusses the factors that influence grain size, shape, and orientation and how they can be controlled to optimize mechanical and physical properties.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2016
DOI: 10.31399/asm.tb.ascaam.t59190001
EISBN: 978-1-62708-296-9
... Abstract This chapter serves as a study and guide on the main phase constituents of cast aluminum-silicon alloys, alpha-Al solid solution and Si crystals. The first section focuses on the structure of Al-Si castings in the as-cast state, covering the morphology of the alpha-Al solid solution...
Abstract
This chapter serves as a study and guide on the main phase constituents of cast aluminum-silicon alloys, alpha-Al solid solution and Si crystals. The first section focuses on the structure of Al-Si castings in the as-cast state, covering the morphology of the alpha-Al solid solution grains and the process by which they form. It describes how cooling rates, temperature gradients, and local concentrations influence the topology of the crystallization front, and how they play a role in determining the morphology and dispersion degree of the grains observed in cross sections of cast parts. It also describes the mechanism behind dendritic grain crystallization and how factors such as surface tension, capillary length, and lattice symmetry affect dendritic arm size and spacing. The section that follows examines the morphology of the silicon crystals that form in aluminum-silicon castings and its effect on properties and processing characteristics. It discusses the faceted nature of primary Si crystals and the modification techniques used to optimize their shape. It also describes the morphology of the (alpha-Al + Si) eutectic, which can be lamellar or rodlike in shape, and explains how it can be modified through temperature control or alloy additions to improve properties such as tensile strength and plasticity and reduce shrinkage.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2007
DOI: 10.31399/asm.tb.smnm.t52140083
EISBN: 978-1-62708-264-8
... Abstract This chapter addresses the concept of hardenability by first describing the basic hardening process for steel, starting with austenitization followed by quenching and tempering. The context also serves to clarify the difference between hardenability and hardness, which are often...
Abstract
This chapter addresses the concept of hardenability by first describing the basic hardening process for steel, starting with austenitization followed by quenching and tempering. The context also serves to clarify the difference between hardenability and hardness, which are often confused. Most of the information in the chapter is of a practical nature, covering application-oriented topics such as isothermal transformation (IT) and continuous transformation (CT) diagrams which are used to predict and control the rate of formation of ferrite, pearlite, and bainite. The chapter also discusses the effect of grain size and alloying elements and explains how Jominy end quench testing is used to evaluate the hardenability of steel.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ems.t53730023
EISBN: 978-1-62708-283-9
..., plastic deformation, ductility, hardness, creep, fatigue, and fracture. It also describes the primary components of a Charpy impact tester and the role they serve. creep ductility elasticity fatigue fracture failure hardness impact test plastic deformation strain stress tension test...
Abstract
The mechanical behavior of a material, in the most practical sense, is how it deforms or breaks under load; in other words, how it responds when stressed. This chapter provides a brief review of the properties associated with mechanical behavior, including stress, strain, elasticity, plastic deformation, ductility, hardness, creep, fatigue, and fracture. It also describes the primary components of a Charpy impact tester and the role they serve.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.htgpge.t67320001
EISBN: 978-1-62708-347-8
... and serves as an introduction to the subsequent chapters in this book. alloy steel carbon steel fatigue strength gears hardenability hardness heat treatment microstructure tensile strength MODERN GEARS are made from a wide variety of materials. Of all these, steel has the outstanding...
Abstract
Modern gears are made from a wide variety of materials. Of all these, steel has the outstanding characteristics of high strength per unit volume and low cost per pound. Although both plain carbon and alloy steels with equal hardness exhibit equal tensile strengths, alloy steels are preferred because of higher hardenability and the desired microstructures of the hardened case and core needed for the high fatigue strength of gears. This chapter provides an overview of the key considerations involved in the selection and application of heat treating processes for alloy steel gears and serves as an introduction to the subsequent chapters in this book.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120085
EISBN: 978-1-62708-269-3
... Abstract Cleaning procedures serve to remove scale, tarnish films, and other contaminants that form or are otherwise deposited on the surface of titanium during processing operations such as hot working and heat treatment. This chapter explains what makes titanium susceptible to the formation...
Abstract
Cleaning procedures serve to remove scale, tarnish films, and other contaminants that form or are otherwise deposited on the surface of titanium during processing operations such as hot working and heat treatment. This chapter explains what makes titanium susceptible to the formation of scale and how it can be removed via belt grinding, abrasive blasting, and molten salt descaling baths. It also discusses the role of acid pickling, barrel finishing, polishing, and buffing as well as the use of chemical conversion coatings and protective platings.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120283
EISBN: 978-1-62708-269-3
... Abstract This appendix serves as a cross reference to chemically similar titanium alloys and the various designations by which they are known. titanium alloys THE FOLLOWING LISTING was developed to cross index chemically similar specifications. The selected specifications are listed...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120307
EISBN: 978-1-62708-269-3
... Abstract This appendix provides corrosion rate values for various grades of commercially pure and alloyed titanium. The values were derived from published sources and in-house laboratory tests. These data serve only as a starting point or initial guideline for corrosion performance...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.mmfi.t69540379
EISBN: 978-1-62708-309-6
... Abstract This appendix presents an analytical model that estimates damage rates for both crack initiation and propagation mechanisms. The model provides a nonarbitrary definition of fatigue crack initiation length, which serves as an analytical link between initiation and propagation analyses...
Abstract
This appendix presents an analytical model that estimates damage rates for both crack initiation and propagation mechanisms. The model provides a nonarbitrary definition of fatigue crack initiation length, which serves as an analytical link between initiation and propagation analyses and appears to have considerable merit in estimating the total fatigue life of notched and cracked structures.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400033
EISBN: 978-1-62708-316-4
.... It discusses the effect of normal and planar anisotropy, the development and use of flow stress curves, and how formability is usually measured and expressed. It explains how formability measurements serve as a guide for process and tool design engineers as well as others. It also discusses the development...
Abstract
This chapter discusses the factors that influence the load-deformation relationship at the heart of most metal forming operations. It describes the changes that occur in tensile test samples and the various ways test data can be plotted and analyzed, particularly for design purposes. It discusses the effect of normal and planar anisotropy, the development and use of flow stress curves, and how formability is usually measured and expressed. It explains how formability measurements serve as a guide for process and tool design engineers as well as others. It also discusses the development and use of forming limit curves and the extensive amount of information they provide.
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