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rolling
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 September 2023
DOI: 10.31399/asm.tb.stmflw.t59390173
EISBN: 978-1-62708-459-8
... Abstract Rolling is unique in that it cannot be conducted without friction. Friction draws the workpiece into the roll gap and facilitates its passage through the deformation zone. This chapter provides an overview of the mechanics and tribology of flat rolling processes and explains how...
Abstract
Rolling is unique in that it cannot be conducted without friction. Friction draws the workpiece into the roll gap and facilitates its passage through the deformation zone. This chapter provides an overview of the mechanics and tribology of flat rolling processes and explains how various aspects of the theory apply to shape rolling as well. It derives numerous equations and models to help quantify the forces, torque, and power involved in rolling operations and the associated heating, slip, strain distribution, and deformation in both the workpiece and rolls. It describes the friction and wear that occur in hot and cold rolling under hydrodynamic and mixed-film lubrication; the influence of viscosity, film thickness, rolling speed, interface pressure, pass reduction, and lubricant breakdown; and the effect of surface finish and defects. The chapter also provides best practices for evaluating, applying, and treating lubricants for industrially important materials including iron-base, nickel-base, and aluminum alloys.
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in The Mechanisms and Manifestations of Friction
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 2.11 Rolling a ball on a flat produces pure rolling at a point. Rolling a ball in an “almost” conforming raceway produces a line of rolling contact.
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500211
EISBN: 978-1-62708-317-1
... Abstract Roll forming is a process in which flat strip or sheet material is progressively bent as it passes through a series of contoured rollers. This chapter describes the basic configuration and operating principles of a roll forming line and the cross-sectional profiles that can be achieved...
Abstract
Roll forming is a process in which flat strip or sheet material is progressively bent as it passes through a series of contoured rollers. This chapter describes the basic configuration and operating principles of a roll forming line and the cross-sectional profiles that can be achieved. It explains how to determine strip width and bending sequences and identifies the cause of common roll-forming defects. It also discusses the selection of roll materials and explains how software helps simplify the design of roll forming lines.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340117
EISBN: 978-1-62708-427-7
... Abstract This chapter provides an overview of the rolling and finishing processes required to create a sheet, plate, or foil product from a direct chill (DC) cast ingot. The flow paths, equipment, and operations are described with a view to the basic evolution of the microstructure, surface...
Abstract
This chapter provides an overview of the rolling and finishing processes required to create a sheet, plate, or foil product from a direct chill (DC) cast ingot. The flow paths, equipment, and operations are described with a view to the basic evolution of the microstructure, surface characteristics, and dimensions.
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Published: 01 January 2015
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Published: 01 January 2015
Fig. 9.9 Two-high rolling mill. This type of mill lends itself to rolling titanium sheet and plate. Courtesy of Timet
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Published: 01 June 2008
Fig. 8.3 Preferred orientation in copper during cold rolling. Source: Ref 3
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Published: 01 June 2008
Fig. 16.4 Grain directionality due to rolling of electrolytic iron single crystal. See also Fig. 26.7 . Source: Ref 4
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Published: 01 June 2008
Fig. 16.9 Residual stress patterns produced by rolling. Source: Ref 6
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Published: 01 December 2001
Fig. 3(a) Austenite grain coarsening during reheating and after hot rolling for a holding time of 30 min. Titanium contents were between 0.008 and 0.022% Ti.
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Published: 01 February 2005
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Published: 01 February 2005
Fig. 12.3 Example of preforming by reducer rolling in forging of connecting rods. (a) Preforms prepared in reducer rolls. (b) Finish forging before and after trimming. [ Altan et al., 1973 ]
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Published: 01 February 2005
Fig. 12.4 Deformation stages in reducer rolling of a forging to produce a truck axle. (a) Starting billet. (b)–(e) Several reducer roll passes. (1)–(3) Locations where more material needed in the final forging. [ Haller, 1982 ]
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Published: 01 February 2005
Fig. 12.6 Computer simulation of reducer rolling operation using DEFORM—3D (only two passes are shown). (a) First pass. (b) Second pass after rotating 90°. (c) At the end of the second pass. [ SFTC, 2003 ]
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Published: 01 February 2005
Fig. 12.7 Principle of operation of transverse rolling machines. [ Neuberger et al., 1968 ]
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