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Book Chapter
Rolling
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 September 2023
DOI: 10.31399/asm.tb.stmflw.t59390173
EISBN: 978-1-62708-459-8
... Abstract Rolling is unique in that it cannot be conducted without friction. Friction draws the workpiece into the roll gap and facilitates its passage through the deformation zone. This chapter provides an overview of the mechanics and tribology of flat rolling processes and explains how...
Abstract
Rolling is unique in that it cannot be conducted without friction. Friction draws the workpiece into the roll gap and facilitates its passage through the deformation zone. This chapter provides an overview of the mechanics and tribology of flat rolling processes and explains how various aspects of the theory apply to shape rolling as well. It derives numerous equations and models to help quantify the forces, torque, and power involved in rolling operations and the associated heating, slip, strain distribution, and deformation in both the workpiece and rolls. It describes the friction and wear that occur in hot and cold rolling under hydrodynamic and mixed-film lubrication; the influence of viscosity, film thickness, rolling speed, interface pressure, pass reduction, and lubricant breakdown; and the effect of surface finish and defects. The chapter also provides best practices for evaluating, applying, and treating lubricants for industrially important materials including iron-base, nickel-base, and aluminum alloys.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500211
EISBN: 978-1-62708-317-1
... Abstract Roll forming is a process in which flat strip or sheet material is progressively bent as it passes through a series of contoured rollers. This chapter describes the basic configuration and operating principles of a roll forming line and the cross-sectional profiles that can be achieved...
Abstract
Roll forming is a process in which flat strip or sheet material is progressively bent as it passes through a series of contoured rollers. This chapter describes the basic configuration and operating principles of a roll forming line and the cross-sectional profiles that can be achieved. It explains how to determine strip width and bending sequences and identifies the cause of common roll-forming defects. It also discusses the selection of roll materials and explains how software helps simplify the design of roll forming lines.
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Rolling a ball on a flat produces pure rolling at a point. Rolling a ball i...
Available to Purchase
in The Mechanisms and Manifestations of Friction
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 2.11 Rolling a ball on a flat produces pure rolling at a point. Rolling a ball in an “almost” conforming raceway produces a line of rolling contact.
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Book Chapter
Production of Aluminum Rolled Products
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340117
EISBN: 978-1-62708-427-7
... Abstract This chapter provides an overview of the rolling and finishing processes required to create a sheet, plate, or foil product from a direct chill (DC) cast ingot. The flow paths, equipment, and operations are described with a view to the basic evolution of the microstructure, surface...
Abstract
This chapter provides an overview of the rolling and finishing processes required to create a sheet, plate, or foil product from a direct chill (DC) cast ingot. The flow paths, equipment, and operations are described with a view to the basic evolution of the microstructure, surface characteristics, and dimensions.
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Published: 01 January 2015
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Two-high rolling mill. This type of mill lends itself to rolling titanium s...
Available to PurchasePublished: 01 January 2015
Fig. 9.9 Two-high rolling mill. This type of mill lends itself to rolling titanium sheet and plate. Courtesy of Timet
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Effect of rolling threads before and after heat treatment on 220 ksi steel ...
Available to Purchase
in Avoidance, Control, and Repair of Fatigue Damage[1]
> Fatigue and Durability of Structural Materials
Published: 01 March 2006
Fig. 11.53 Effect of rolling threads before and after heat treatment on 220 ksi steel bolts. Source: Ref 11.65
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Model showing how walking is rolling. The knee joint is the axle of the whe...
Available to Purchase
in Tribology of Plastics and Elastomers
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 11.23 Model showing how walking is rolling. The knee joint is the axle of the wheel, the foot is part of the rim of a wheel, and the lower leg is a spoke on a wheel.
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Rolling contact fatigue plots for carburized and hardened 3Ni-Cr steel disc...
Available to PurchasePublished: 01 December 1999
Fig. 4.20 Rolling contact fatigue plots for carburized and hardened 3Ni-Cr steel discs. S H = (lb/in. of face width)/(relative radius of curvature)
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Influence of tempering temperature on the rolling-conact fatigue limit of a...
Available to PurchasePublished: 01 December 1999
Fig. 7.18 Influence of tempering temperature on the rolling-conact fatigue limit of a carburized and hardened alloy steel.
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Effect of rolling speed on the residual stress distribution at the surface ...
Available to PurchasePublished: 01 December 1999
Fig. 8.23 Effect of rolling speed on the residual stress distribution at the surface of a 0.45% C steel. Source: Ref 26
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Pure rolling is the velocity of roll “a” is the same as the velocity of rol...
Available to Purchase
in The Mechanisms and Manifestations of Friction
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 2.10 Pure rolling is the velocity of roll “a” is the same as the velocity of roll “b”; V, velocity
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Schematic of a rolling element bearing test; a, test bearing; b, sensors fo...
Available to Purchase
in Dealing with Friction in Design Engineering
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 3.9 Schematic of a rolling element bearing test; a, test bearing; b, sensors for friction force, temperature, vibration, etc.
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Schematic of a rolling friction test. The farther the ball rolls after leav...
Available to Purchase
in Dealing with Friction in Design Engineering
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 3.10 Schematic of a rolling friction test. The farther the ball rolls after leaving the ramp, the lower the rolling resistance of the ball versus the rolling surface. CORR, coefficient of rolling resistance; h, height; d, distance
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in Types of Wear and Erosion and Their Mechanisms
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 4.29 Scuffing on the rolling surface of a roller cam
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in Tribological Properties of Steels
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 8.6 Railroad track spalling from rolling wear and surface fatigue
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Effect of core strength and case depth on the rolling-contact fatigue limit...
Available to PurchasePublished: 01 December 1999
Fig. 4 Effect of core strength and case depth on the rolling-contact fatigue limit of gear steels. Tests involved two 4 in. disks driven by a 2 in. roller. Test piece may have been either one of the disks or the roller. Relative radius of curvature, 2/3. SH units = lb/in. of face width divided
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Longitudinal cross section of fasteners presenting rolling folds or laps in...
Available to Purchase
in Mechanical Work of Steels—Cold Working
> Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 12.51 Longitudinal cross section of fasteners presenting rolling folds or laps in different extents and locations. (a) Lap in the thread crest. (b) Lap close to the thread crest. (c) Lap in the thread root.
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Published: 01 September 2005
Fig. 2 Graphical representation of rolling velocities of pinion ( V r1 ) and gear ( V r2 ) in relation to sliding velocity
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Cleanness and rolling contact fatigue life improvements in carburized steel...
Available to PurchasePublished: 01 September 2005
Fig. 24 Cleanness and rolling contact fatigue life improvements in carburized steels as steelmaking practices have changed. Source: Ref 57
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