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Book Chapter
LADA and SDL: Powerful Techniques for Marginal Failures
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110228
EISBN: 978-1-62708-247-1
... of the activity that causes the shmoo fail. TR-LADA can be categorized by the order of magnitude of the pulse width of the laser. Microsecond TR-LADA is implemented with a modulated continuous wave laser [10 , 14] and is useful for determining the interaction time within tens of microseconds but offers...
Abstract
Diagnosing the root cause of a failure is particularly challenging if the symptom of the failure is not consistently observable. This article focuses on Laser Assisted Device Alteration/Soft Defect Localization (LADA/SDL), a global fault isolation technique, for detecting such failures. The discussion begins with a section describing the three steps in LADA/SDL analysis setup: create the test loop with the fail flag and loop trigger, select the laser dwell time, and select the shmoo bias point. An overview of LADA/SDL workflow is then presented followed by a brief section on time-resolved LADA. The closing pages of the article consider in detail SDL laser interaction physics and LADA laser interaction physics.
Book Chapter
2.5D and 3D Packaging Failure Analysis Techniques
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110550
EISBN: 978-1-62708-247-1
... packages, fault isolation to pinpoint the exact location of the fail in a fully packaged module has become a challenge nondestructively. Electrical Characterization To fully characterize a failing module received after a standard test sequence is applied, additional electrical probing may...
Abstract
The complexity of semiconductor chips and their packages has continuously challenged the known methods to analyze them. With larger laminates and the inclusion of multiple stacked die, methods to analyze modern semiconductor products are being pushed toward their limits to support these 2.5D and 3D packages. This article focuses on these methods of fault isolation, non-destructive imaging, and destructive techniques through an iterative process for failure analysis of complex packages.
Book Chapter
Induction Heating Plants
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110067
EISBN: 978-1-62708-483-3
... transformers use either MOSFET or IGBT technologies. The medium-frequency range is typically achieved with IGBT technology with pulse-width modulation. Pulse-packet control is also possible for the upper-frequency range, which assists with automatic adaptation to the changing material values during heating...
Abstract
This chapter provides a discussion on the power supplies of modern induction heating plants. It describes the mode of operation and functional principle of an inverter. The chapter also provides a short note on generator cooling, which is required for the components of the induction power supply. It then presents an overview of induction heating systems.
Book Chapter
Laser Voltage Probing of Integrated Circuits: Implementation and Impact
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110244
EISBN: 978-1-62708-247-1
.... The LVT gate is set to match the pulse width of the signal. Note here that this particular gate positioning provides an optimal example – more realistic scenarios, where the gate width is increased to allow for uncertainty in the precise timing of the signal, will offer more challenging analysis...
Abstract
Laser Voltage Probing (LVP) is a key enabling technology that has matured into a well-established and essential analytical optical technique that is crucial for observing and evaluating internal circuit activity. This article begins by providing an overview on LVP history and LVP theory, providing information on electro-optical effects and free-carrier effects. It then focuses on commercially available continuous wave LVP systems. Alternative optoelectronic imaging and probing technologies for fault isolation, namely frequency mapping and laser voltage tracing, are also discussed. The subsequent section provides information on the use of Visible Laser Probing. The article closes with some common LVP observations/considerations and limitations and future work concerning LVP.
Book Chapter
Fault Isolation Using Time Domain Reflectometry, Electro Optical Terahertz Pulse Reflectometry and Time Domain Transmissometry
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110132
EISBN: 978-1-62708-247-1
... illustrates the basic components involved in the EOTPR system [3] . It contains an ultrafast laser source, a transceiver module, a high-speed probe, a light detection and modulation module, and a readout and display instrument. The ultrafast laser source emits a high-speed optical pulse signal...
Abstract
Time-domain based characterization methods, mainly time-domain reflectometry (TDR) and time-domain transmissometry (TDT), have been used to locate faults in twisted cables, telegraph lines, and connectors in the electrical and telecommunication industry. This article provides a brief review of conventional TDR and its application limitations to advanced packages in semiconductor industry. The article introduces electro optical terahertz pulse reflectometry (EOTPR) and discusses how its improvements of using high frequency impulse signal addressed application challenges and quickly made it a well-adopted tool in the industry. The third part of this article introduces a new method which combines impulse signal and the TDT concept, and discusses a combo TDR and TDT method. Cases studies and application notes are shared and discussed for each technique. Application benefits and limitations of these techniques (TDR, EOTPR, and combo TDR/TDT) are summarized and compared.
Book Chapter
Localizing Defects with Thermal Detection Techniques
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110209
EISBN: 978-1-62708-247-1
... integrated circuits. Regardless, IR systems will continue to be used in areas such as multi-chip modules, circuit boards, and IC packaging issues as they have been for years where absolute, non-contact measurements are essential and sub-micron spatial resolution is not needed. Figure 3 IR thermal...
Abstract
Many defects generate excessive heat during operation; this is due to the power dissipation associated with the excess current flow at the defect site. There are several thermal detection techniques for failure analysis and this article focuses on infrared thermography with lock-in detection, which detects an object's temperature from its infrared emission based on blackbody radiation physics. The basic principles and the interpretation of the results are reviewed. Some typical results and a series of examples illustrating the application of this technique are also shown. Brief sections are devoted to the discussion on liquid-crystal imaging and fluorescent microthermal imaging technique for thermal detection.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2023
DOI: 10.31399/asm.tb.edfatr.t56090021
EISBN: 978-1-62708-462-8
... also explains how time-domain and electro-optical terahertz pulse reflectometry are used to find shorts and opens in ICs and how challenges related to heterogenous integration may be met through design for testability (DFT) and built-in self-test (BIST) accommodations and the use of passive interposers...
Abstract
Recent trends in electronic packaging, including the growing use of 3D designs and heterogeneous integration, are greatly adding to the complexity of isolating faults in semiconductor products. This chapter reviews the latest IC packaging and integration solutions and assesses the readiness level of fault isolation tools and techniques. It examines the capabilities, limitations, and optimization potential of x-ray tomography and magnetic field imaging, describes various approaches for optical fault isolation, and compares and contrasts pre-OFI sample preparation methods. The chapter also explains how time-domain and electro-optical terahertz pulse reflectometry are used to find shorts and opens in ICs and how challenges related to heterogenous integration may be met through design for testability (DFT) and built-in self-test (BIST) accommodations and the use of passive interposers.
Book Chapter
Failure Analysis and Reliability of Optoelectronic Devices
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110524
EISBN: 978-1-62708-247-1
... but non-emitting components, such as photodetectors, modulators, and switches. The third category contains inactive components, such as waveguides, filters, or splitters, where no bias is applied. In this chapter, we focus on the first category, and particularly on semiconductor lasers. Semiconductor...
Abstract
Optoelectronic components can be readily classified as active light-emitting components (such as semiconductor lasers and light emitting diodes), electrically active but non-emitting components, and inactive components. This chapter focuses on the first category, and particularly on semiconductor lasers. The discussion begins with the basics of semiconductor lasers and the material science behind some causes of device failure. It then covers some of the common failure mechanisms, highlighting the need to identify failures as wearout or maverick failures. The chapter also covers the capabilities of many key optoelectronic failure analysis tools. The final section describes the common steps that should be followed so as to assure product reliability of optoelectronic components.
Book Chapter
An Overview of Analog Design for Test and Diagnosis
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110643
EISBN: 978-1-62708-247-1
... on each device, and the more likely that there will be parametric yield loss for the BIST circuitry alone. Ramp generation techniques that use sigma-delta bit patterns [11] or pulse-width modulation [12] comprise digital circuitry followed by a low pass filter whose characteristics are unimportant, so...
Abstract
This article describes the most common, general-purpose analog design-for-test (DFT) methods, analog test buses and loopback, and shows their advantages and limitations in diagnosability and automatability. It also describes DFT and built-in self-test (BIST) techniques for the most common analog functions, namely phase-locked loop, serializer-deserializer, analog/digital converters, and radio frequency. Lastly, the challenges of creating BIST for analog functions are summarized, along with seven principles that must be exploited to meet these challenges. These principles show how the design constraints for analog BIST circuitry can be more relaxed than for the circuit under test, while delivering the required test accuracy and speed.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2023
DOI: 10.31399/asm.tb.edfatr.9781627084628
EISBN: 978-1-62708-462-8
Book Chapter
Magnetic Field Imaging for Electrical Fault Isolation
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110111
EISBN: 978-1-62708-247-1
... is at a localized maximum in a narrow short between two larger conductors; a rapid decrease in current density where a strong narrow path quickly disperse into, for example, a ground place; and a long path with relatively constant current density where the shorted path is approximately the same width as the source...
Abstract
Magnetic field imaging (MFI), generally understood as mapping the magnetic field of a region or object of interest using magnetic sensors, has been used for fault isolation (FI) in microelectronic circuit failure analysis for almost two decades. Developments in 3D magnetic field analysis have proven the validity of using MFI for 3D FI and 3D current mapping. This article briefly discusses the fundamentals of the technique, paying special attention to critical capabilities like sensitivity and resolution, limitations of the standard technique, sensor requirements and, in particular, the solution to the 3D problem, along with examples of its application to real failures in devices.
Series: ASM Technical Books
Publisher: ASM International
Published: 31 March 2024
DOI: 10.31399/asm.tb.gvar.9781627084352
EISBN: 978-1-62708-435-2
Book Chapter
Gears and Vibrations in a Gearbox
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 March 2024
DOI: 10.31399/asm.tb.gvar.t59360001
EISBN: 978-1-62708-435-2
... shaft exceeds the calculated value. In a gear set with backlash, the pinion starts to rotate ahead of the gear and does not make contact with the gear tooth surface until it takes up the slack. This causes various problems ranging from high impacts between pinion and gear teeth to the modulation of gear...
Abstract
In the case of gearboxes, vibration is the primary mode of failure even at the mid-range of operating speeds. Avoiding such failures requires an understanding of gearbox design, vibration theory, and material properties. This chapter details sources and types of gearbox vibrations; characteristics of gearbox vibrations; fundamentals of periodic vibrations; and vibration theory. It provides housing design for single-stage offset parallel gearboxes, high-speed gearboxes, and epicyclic gearboxes. The chapter then provides an analysis and selection of design factors for vibration reduction. It presents five types of gear tooth geometry errors. The chapter also focuses on gear quality inspection and on bearing-induced vibrations.
Book Chapter
FIB Overview
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110335
EISBN: 978-1-62708-247-1
... Magnetic Sector Ion detection Serial Continuous Parallel detection Mass separation Modulating electric field Flight time Magnetic deflection Mass resolution 500 - 1000 500 - 4000 <10,000 Duty cycle No pulsing Pulsed Beam No pulsing Transmission ~1% 10% 40 - 60...
Abstract
With the commercialization of heavier and lighter ion beams, adoption of focused ion beam (FIB) use for analysis of challenging regions of interest (ROI) has grown. In this chapter, the authors focus on highlighting commercially available and complementary FIB technologies and their implementation challenges and application trends.
Book Chapter
Electronics and Failure Analysis
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110613
EISBN: 978-1-62708-247-1
... GS is defined as the gate threshold voltage V t . The nonsaturated and off-states exist in CMOS logic circuits when the clock pulse is off, and all voltages have settled to their quiescent values. Fig. 2a Carrier inversion in non-saturated bias state. The saturated state occurs when...
Abstract
Electronics spans a number of devices, their configurations, and properties. A challenge is to identify those electronic subjects essential for failure analysis. This article reviews the normal operation and terminal characteristics of MOSFET. It describes the electronic behavior of bridges, opens, and parametric delay defects, which is essential for understanding the symptoms of a failing IC. These electronic principles are then applied to a CMOS failure analysis technique using a power supply signature analysis.
Book Chapter
Binder Formulation
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2020
DOI: 10.31399/asm.tb.bpapp.t59290067
EISBN: 978-1-62708-319-5
...). Because most powder-binder mixtures are not ductile, the strength measurement is performed using three-point bending. This transverse rupture strength test, also called the modulus of rupture test, relies on a green rectangular sample that is bent to fracture. The length, width, and thickness are commonly...
Abstract
This chapter provides details on several specific binder formulations and a discussion of basic binder design concepts. The focus is on customization of the feedstock response to heating, pressurization, or solvent exposure for a specific shaping process. The discussion starts with the requirements of a binder system, the historical progression of binder formulations, and the use of binder alternatives to adapt to specific applications. The importance of binder handling strength to shape preservation is emphasized. The chapter provides information on the binders used for room-temperature shaping, namely slurry and tape casting systems.
Book Chapter
Scanning Probe Microscopy for Nanoscale Semiconductor Device Analysis
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110485
EISBN: 978-1-62708-247-1
... channels (light). Figure 16 Topographic and corresponding dopant profile images of planar NFETs (lower image). Averaged topographic and dopant profiles are plotted and shown in the upper portion of the image. The topographic and dopant line profiles have been averaged across the width...
Abstract
Scanning Probe Microscope (SPM) has an increasing important role in the development of nanoscale semiconductor technologies. This article presents a detailed discussion on various SPM techniques including Atomic Force Microscopy (AFM), Scanning Kelvin Probe Microscopy, Scanning Capacitance Microscopy, Scanning Spreading Resistance Microscopy, Conductive-AFM, Magnetic Force Microscopy, Scanning Surface Photo Voltage Microscopy, and Scanning Microwave Impedance Microscopy. An overview of each SPM technique is given along with examples of how each is used in the development of novel technologies, the monitoring of manufacturing processes, and the failure analysis of nanoscale semiconductor devices.
Book Chapter
Liquid Penetrant, Magnetic Particle, and Eddy-Current Inspection
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720183
EISBN: 978-1-62708-305-8
... seep into (and be drawn into) various types of minute surface openings (as fine as 0.1 μm, or 4 μin., in width) by capillary action. Therefore, the process is well suited to detect all types of surface cracks, laps, porosity, shrinkage areas, laminations, and similar discontinuities. It is used...
Abstract
Liquid penetrant, magnetic particle, and eddy current inspection are used to detect surface flaws. This chapter is a detailed account of the physical principles, process description, equipment requirements, selection criteria, advantages, limitations, and applications of these surface flaw detection techniques.
Book Chapter
Failure Analysis Techniques and Methods for Microelectromechanical Systems (MEMS)
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110563
EISBN: 978-1-62708-247-1
... pulse widths; there is a fair amount of variation. Regardless of the rating, however, minimizing shocks during assembly and usage is very important. The notion of mechanical shock being a risk for MEMS followed a similar path of awareness and mitigation as ESD did when it was first discovered: both...
Abstract
This chapter discusses the various failure analysis techniques for microelectromechanical systems (MEMS), focusing on conventional semiconductor manufacturing processes and materials. The discussion begins with a section describing the advances in integration and packaging technologies that have helped drive the further proliferation of MEMS devices in the marketplace. It then shows some examples of the top MEMS applications and quickly discusses the fundamentals of their workings. The next section describes common failure mechanisms along with techniques and challenges in identifying them. The chapter also provides information on the testing of MEMS devices. It covers the two common challenges in sample preparation for MEMS: decapping, or opening up the package, without disturbing the MEMS elements; and removing MEMS elements for analysis. Finally, the chapter discusses the aspects of failure analysis techniques that are of particular interest to MEMS.
Book Chapter
Photon Emission in Silicon Based Integrated Circuits
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110180
EISBN: 978-1-62708-247-1
... modulation of the reflected light. The specific characteristic of PE is electroluminescence [1] , the optical interaction just by electrical operation. There is no external light stimulus that may produce unwanted artefacts. In ICs, the typical PE phenomenon is an intraband effect of carriers gaining...
Abstract
Photon emission (PE) is one of the major optical techniques for contactless isolation of functional faults in integrated circuits (ICs) in full electrical operation. This article describes the fundamental mechanisms of PE in silicon based ICs. It presents the opportunities of contactless characterization for the most important electronic device, the MOS - Field Effect Transistor, the heart of ICs and their basic digital element, the CMOS inverter. The article discusses the specification and selection of detectors for proper PE applications. The main topics are image resolution, sensitivity, and spectral range of the detectors. The article also discusses the value and application of spectral information in the PE signal. It describes state of the art IC technologies. Finally, the article discusses the applications of PE in ICs and also I/O devices, integrated bipolar transistors in BiCMOS technologies, and parasitic bipolar effects like latch up.
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