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George Fulton, Alfred Goldberg
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A. Colella, P. Matteazzi, P. Hryzák, J. Kondás, Peter Richter, Jr.
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Becky Holdford
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George Fulton, Alfred Goldberg, Frank Gibbs, Curtis Salmon
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Book Chapter
Medical Aspects of the Toxicity of Beryllium and Beryllium Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.bcp.t52230499
EISBN: 978-1-62708-298-3
... surfaces, and/or surfaces covered with particulates, preferably gloves that are resistant to being pierced and cut. Eye shielding (safety glasses, face shield, welder’s helmet) that is appropriate for the job should be used. Protective overgarments or work clothes should be worn if there is any danger...
Abstract
Beryllium-related lung diseases were first reported in the 1930s, several years after the emergence of beryllium metals in manufactured products. Since then, there have been numerous studies around the world and continued refinement of recommendations and safety standards. This chapter provides a summary of the studies that have been conducted along with the findings. It discusses the effects of acute and chronic exposure, toxicity levels, potential sources and risks, treatment, and protective and preventive measures.
Book Chapter
Examination of the Nitrided Case
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2003
DOI: 10.31399/asm.tb.pnfn.t65900167
EISBN: 978-1-62708-350-8
... is using corrosive and violently reactive acids. It is of utmost importance to follow these safety precautions ( Ref 1 ): Wear the proper safety clothing, including goggles, face mask, rubber gloves, rubber apron, long sleeves, and shoe protection. Mix acid to water, not water to acid ( Fig. 11...
Abstract
Examining and evaluating the nitrided case is generally accomplished by hardness testing and microscopic examination. This chapter discusses both characterization methods, as well as sample preparation. The chapter also discusses the processes involved in the etching of the sample after microhardness testing and provides practices that contribute to the safe preparation of specimens. Examples of nitrided case microstructures, using optical light microscopy, are also presented.
Book Chapter
Metallographic Specimen Preparation
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.mgppis.t60400169
EISBN: 978-1-62708-258-7
.... Courtesy of Samuel Lawrence, Bethlehem Steel, Homer Research Laboratories. 1000× Protecting Specimen Surfaces In some cases, the metallographer must take special precautions before cutting a specimen from a piece of steel or cast iron that is submitted to the metallographic laboratory...
Abstract
This chapter instructs the metallographer on the basic skills required to prepare a polished metallographic specimen. It is organized in a chronological sequence starting with the information-gathering process on the material being investigated, then moving on to sectioning, mounting, grinding, and polishing processes, and ending with methods used to properly store metallographic specimens. The discussion covers the preparation procedures, the materials being investigated, and equipment used to perform these procedures.
Book Chapter
Powder Production Techniques for High-Pressure Cold Spray
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.tb.hpcspa.t54460173
EISBN: 978-1-62708-285-3
... into the crucible, the furnace is evacuated and flooded with protective gas. The metal feedstock is melted in a ceramic or graphite crucible in the melting chamber. The molten metal is transferred from the crucible in the melting chamber to the atomization chamber via the nozzle, whereupon it is subjected to high...
Abstract
Increasing growth of high-pressure cold spraying applications on the industrial scale have forced global powder producers to face this challenge and develop specific powders for cold spray applications. This chapter provides information on the properties, classification, characteristics, manufacturing, and procedures for packaging of powders specific to cold spray applications.
Book Chapter
The Metallographer and the Metallographic Laboratory
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.mgppis.t60400087
EISBN: 978-1-62708-258-7
... to ensure that there is no rounding of the edges of the coating. If rounded, the mound should be reground, starting at 600 grit until flat. Polishing: The specimens will be polished using an aqueous 1 μm alumina (Al 2 O 3 ) solution on a napless cloth. First, use a stationary wheel or flat surface...
Abstract
This chapter discusses the important role of metallography and the metallographer in predicting and understanding the properties of metals and alloys. Examples are presented of a metallographer working as part of a team in a research laboratory of a large steel company and a metallographer working alone at a small iron foundry. The three basic areas in all metallography laboratories are discussed: the specimen preparation area, the polishing/etching area, and the observation/micrography area. Important safety issues in a metallographic laboratory are also considered.
Book Chapter
Specimen Preparation for Light Microscopy
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 1984
DOI: 10.31399/asm.tb.mpp.t67850060
EISBN: 978-1-62708-260-0
..., the optimum wheel may not have been chosen. Application of cyclic pressure can help promote wheel breakdown and faster cutting. In most machines, the cover must be in place during cutting, which protects the operator from flying pieces of broken wheels. The exceptional hardness of diamond makes...
Abstract
This chapter explains how to prepare metallographic samples for light microscopy and how to anticipate and avoid related problems. It describes standard practices and procedures for sectioning, mounting, grinding, and polishing and identifies common defects along with their causes and cures. It also provides recommendations for handling specific materials and addresses safety concerns.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2022
DOI: 10.31399/asm.tb.tstap.9781627084284
EISBN: 978-1-62708-428-4
Book Chapter
Cross-Sectioning: Mechanical Polishing, Ion Milling, and Focused Ion Beam (FIB)
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110391
EISBN: 978-1-62708-247-1
... in faster removal rates. Also, very small samples tend to get lost in the potting mold or float in the uncured epoxy. Polishing Cloths Polishing cloths hold the polishing media, either diamond suspensions/pastes or slurries such as alumina or colloidal silica (co-silica). Cloths are either woven...
Abstract
Cross-sectioning is a technique used for process development and reverse engineering. This article introduces novice analysts to the methods of cross-sectioning semiconductor devices and provides a refresher for the more experienced analysts. Topics covered include encapsulated (potted) device sectioning techniques, non-encapsulated device techniques, utilization of the focused ion beam (FIB) making a cross-section and/or enhancing a physically polished one. Delineation methods for revealing structures are also discussed. These can be chemical etchants, chemo-mechanical polishing, and ion milling, either in the FIB or in a dedicated ion mill.
Book Chapter
Fibers and Reinforcements
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.scm.t52870031
EISBN: 978-1-62708-314-0
... is much greater than the thickness. Typical tape product forms are several hundred feet long, 6 to 60 in. (15 cm to 1.5 m) wide, and 0.005 to 0.010 in. (125 to 255 μm) thick. Woven cloth —Another composite product form made by weaving yarns or tows in various patterns to provide reinforcement in two...
Abstract
This chapter discusses the properties and processing characteristics of glass, aramid, carbon, and ultra-high molecular weight polyethylene fibers and related product forms, including woven fabrics, prepreg, and reinforced mats. It also includes a review of fiber terminology as well as physical and mechanical property data for commercially important high-strength fibers.
Book Chapter
Metallography
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720161
EISBN: 978-1-62708-305-8
... Cutting By far, the most widely used sectioning devices in metallographic laboratories are abrasive cut-off machines. All abrasive wheel sectioning should be done wet. An ample flow of water, with a water soluble oil additive for corrosion protection, should be directed into the cut. Wet cutting...
Abstract
This chapter describes the methods and equipment applicable to metallographic studies and discusses the preparation of specimens for examination by light optical microscopy. Five major operations for preparation of metallographic specimens are discussed: sectioning, mounting, grinding, polishing, and etching. The discussion covers their basic principles, advantages, types, and applications, as well as the equipment setup. The chapter includes tables that list etchants used for microscopic examination. It also provides information on microscopic examination, microphotography, and the effects of grain size on the structural properties of the material.
Book Chapter
Hygienic Practices for Handling Beryllium and Its Components
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.bcp.t52230513
EISBN: 978-1-62708-298-3
..., rubber booties, full-face respiratory protection (29 CFR 1910.134), and two pairs of protective gloves. Personnel lapel samplers and air pumps are set to monitor worker breathing space in the vicinity but outside of respiratory protection. Separate clothing change areas, laundry facilities, and eating...
Abstract
This chapter covers regulatory requirements, safe handling practices, hazard analysis and control, dismantling and decommissioning, and waste disposal. It also includes references for additional information on government regulations.
Book Chapter
Adhesive Bonding
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.scm.t52870235
EISBN: 978-1-62708-314-0
.... In this technique, a closely woven nylon or polyester cloth is used as the outer layer of the composite during lay-up; this ply is torn or peeled away just before bonding or painting. The theory is that the tearing or peeling process fractures the resin matrix coating and exposes a clean, virgin, roughened surface...
Abstract
This chapter explains how polymeric adhesives are applied to composite as well as metal parts, forming bonded structures. It describes surface preparation practices and techniques, epoxy selection and use, and bonding procedures.
Book Chapter
Corrosion Control by Cathodic and Anodic Protection
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910407
EISBN: 978-1-62708-250-1
... Abstract This article describes in detail the process of corrosion control by cathodic and anodic protection. The discussion covers the basic concept of cathodic and anodic protection systems, their types and equipment used, and the advantages, limitations, and applications of these protection...
Abstract
This article describes in detail the process of corrosion control by cathodic and anodic protection. The discussion covers the basic concept of cathodic and anodic protection systems, their types and equipment used, and the advantages, limitations, and applications of these protection systems. The types of cathodic protection systems include sacrificial cathodic protection and impressed-current cathodic protection systems. Some of the technical problems associated with cathodic protection include the effects of stray currents on the corrosion of adjacent metal structures, the effects of the chemical reactions occurring at the surface of the protected structure, and the effects of cathodic protection on coatings.
Book Chapter
Recycling
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ems.t53730149
EISBN: 978-1-62708-283-9
... is produced in electric arc furnaces. In the process, flue dust with high zinc contents is treated to recover zinc. Lead battery plates are melted, refined, and recycled. The plastic case is shredded and recycled. The U.S. Environmental Protection Agency (EPA) estimates that approximately 80% of all lead...
Abstract
This chapter discusses recycling processes used for metals, plastics, rubber, glass, and paper. Is also describes the advantages of recycled materials.
Book Chapter
Commercial and Residential Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.tb.ssde.t52310233
EISBN: 978-1-62708-286-0
... there are no specific studies on this. However, microorganisms adhere to this film and, as colonies of them grow, form a biofilm. This film consists of layers of microorganisms that can produce an exocellular polymeric matrix, which protects the colony from cleaning and disinfecting. Geometric factors also can protect...
Abstract
The case for using stainless steel in appliances of all types, whether they are commercial or residential, relates to it being able to provide the best value over the intended service life. This chapter describes some of the qualities in any material considered for food contact, namely chemical neutrality, biological neutrality, and cleanliness. A vast majority of stainless steel applications in commercial and residential equipment are also discussed.
Book Chapter
Finishing and Coating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740325
EISBN: 978-1-62708-308-9
.... Environmental Regulations Environmental protection regulations are often directly or indirectly related to finishing and coating processes. This is particularly true for solvent cleaning procedures, cadmium and chromium electroplating, chromate conversion coatings, and organic coatings containing high...
Abstract
This chapter covers a wide range of finishing and coating operations, including cleaning, honing, polishing and buffing, and lapping. It discusses the use of rust-preventative compounds, conversion coatings, and plating metals as well as weld overlay, thermal spray, and ceramic coatings and various pack cementation and deposition processes. It also discusses the selection and use of industrial paints and paint application methods.
Book Chapter
Metallographic Technique: Micrography
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.tb.msisep.t59220069
EISBN: 978-1-62708-259-4
... edges before the start of grinding and polishing. This will reduce the chance of damaging the grinding paper and polishing cloths and reduce the risk of the specimen being caught at the paper or cloth and being ejected at high speed from the equipment. Grinding media and water or other lubricating...
Abstract
This chapter explains how to prepare material samples for optical microscopy, the most common method for characterizing the microstructure of cast iron and steel. It provides information on sectioning, mounting, polishing, etching, and recording. It describes the nature of surface roughness, the factors that contribute to it, and its effect on image quality. It discusses the use of fixturing and holding devices, includes photographic examples of polishing defects and drying marks, and provides an overview of micrographic etchants and the features they reveal. It also describes the steps involved in replicating part surfaces.
Book Chapter
Repair
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.scm.t52870517
EISBN: 978-1-62708-314-0
... been drilled and reamed to their final sizes, the patch is removed and deburred. A layer of woven glass cloth is impregnated with sealant to provide both sealing and corrosion protection. The full-size holes in the patch are countersunk, and the patch is installed with either one-sided blind fasteners...
Abstract
This chapter discusses the primary methods used to repair composites, including fill repairs, injection repairs, bolted repairs, and bonded repairs. It also discusses issues associated with field repairs.
Book Chapter
Brief Glossary of Terms
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 June 2007
DOI: 10.31399/asm.tb.pmsspmp.t52000223
EISBN: 978-1-62708-312-6
... of powder receptacle of rotational symmetry that con- of defined shape. See preferred term compact tains balls of a metal or nonmetal harder than (noun). the material being milled. buffer gas. A protective gas curtain at the batch. (1) The total output of one mixing, some charge or discharge end...
Abstract
This appendix is a compilation of terms and definitions associated with the processing, microstructure, and properties of powder metal stainless steels.
Book Chapter
Composite Mechanical Properties
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.scm.t52870373
EISBN: 978-1-62708-314-0
... be obtained by combining CSM with continuous fiber woven roving, as shown in Table 14.6 . In this table, CSM properties are compared with those of roving woven combi, which is a combination of CSM and woven cloth; a biaxial 0°/90° woven cloth; and a unidirectional woven cloth that has a high percentage...
Abstract
This chapter examines the static, fatigue, and damage tolerance properties of glass, aramid, and carbon fiber systems. It also explains how delaminations, voids, porosity, fiber distortion, and fastener hole defects affect impact resistance and strength.
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