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Published: 01 January 2022
Fig. 6.32 Tooling correction based on pre-production capability analysis. Source: Ref 6 More
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110673
EISBN: 978-1-62708-247-1
... Abstract Education and training play an important role if the failure analyst is to be successful in his or her work. This article discusses the history of training activities in the failure/product analysis discipline and describes where this area is heading. It provides information on three...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780075
EISBN: 978-1-62708-268-6
.... This chapter describes various areas that can be examined by the failure analysis team to assess the pedigree of the failed system. If the failure analysis team suspects product pedigree anomalies it should confirm conformance through independent means. failure analysis failure mode assessment...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780189
EISBN: 978-1-62708-268-6
... Abstract At the conclusion of a systems failure analysis, the people involved should have a much more in-depth understanding of how the system is supposed to work. The analysis should help understand shortfalls in the design, production, testing, and use of the system. The failure analysis team...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410009
EISBN: 978-1-62708-280-8
... of Component Design 2.2.1 Design Concept Model and Stress Analysis The product designer develops an approximate shape for the component based on its function and attachment to the connected members. Figure 2.2 illustrates schematically an automotive knuckle–control arms assembly. Fig. 2.2...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780141
EISBN: 978-1-62708-268-6
... materials. WD-40, a popular silicone-based spray lubricant, is ubiquitous in many manufacturing and maintenance organizations. If the failure analysis team is concerned about potential contaminant sources in any of the aforementioned or similar product areas, the presence of lubricants such as WD-40...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2022
DOI: 10.31399/asm.tb.isceg.t59320049
EISBN: 978-1-62708-332-4
... interrelated disciplines are: Design analysis for fitness for function Material knowledge for the application and the environment Manufacturability knowledge of the best product-process fit for delivering the product quality at the most competitive price Fig. 5.1 Component development...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410253
EISBN: 978-1-62708-280-8
..., product launch, and continuous improvement. This is followed by sections covering product-process flow diagrams and also the process elements considered for process failure mode and effects analysis. Some of the aspects covered by the engineering specifications to meet the product performance requirements...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780157
EISBN: 978-1-62708-268-6
... with zero failures is low. The probability of passing all of several individual tests is the product of the probabilities of passing each of the individual tests. The failure analysis team can determine probabilities of passing tests using the Excel NORMDIST function (for variables data...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780025
EISBN: 978-1-62708-268-6
... Flow charting involves preparing a block diagram showing how the product or process works. ( Figure 4.3 shows a flow chart for the light bulb used in the earlier examples). The failure analysis team starts with the action or activity that initiates the process or the product functioning and then shows...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200065
EISBN: 978-1-62708-354-6
.... This specification allows those who have worked with AISI steels, but are unfamiliar with the cast grades to order cast versions. Chemical analysis is performed in accordance with ASTM A751 (Test Methods, Practices, and Definitions for Chemical Analysis of Steel Products). Tolerances for chemical analysis have...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2022
DOI: 10.31399/asm.tb.isceg.t59320323
EISBN: 978-1-62708-332-4
... Visual and Dimensional Inspection Visual inspection for any surface defects, chemistry checks for the key elements, dimensional analysis for the critical dimensions using coordinate measuring machines or noncontact laser measurements and tensile and hardness testing are all common tests for products...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110666
EISBN: 978-1-62708-247-1
.... , “ Quality and Reliability ”, 21 st Century Product Analysis (Chapter 17) , 1 - 20 ( 2012 ) [2] Staff, “ Statistical Process Control/Design of Experiments ”, Center for System Reliability (CSR)/Sandia National Laboratories, ( 2010 ) http://reliability.sandia.gov/Manuf_Statistics...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780057
EISBN: 978-1-62708-268-6
... −6 is 1 × 10 −12 ). As a practical matter when performing the previous calculations, the failure analysis team can ignore the product terms and simply sum the individual event probabilities. Calculating the probability of a command event above an AND gate is relatively simple. The probability...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220315
EISBN: 978-1-62708-341-6
... elements enter into the analysis. These include equipment and energy costs, production lot size and ease of automation, material savings, labor costs, and maintenance requirements. This chapter discusses each of these factors. It compares the cost elements of induction heating with those of its main...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780183
EISBN: 978-1-62708-268-6
... or interim corrective actions to overcome design, process, and other failure causes. The chapter concludes by describing the process of corrective action implementation. corrective action failure analysis failure causes problem-solving process THE FOUR-STEP PROBLEM-SOLVING PROCESS ( Fig. 18.1...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780001
EISBN: 978-1-62708-268-6
..., product or process redesigns are not feasible for cost or schedule reasons. Sometimes, additional inspections or screenings are the only avenue available in the short term. In many cases, the failure analysis team may opt to implement interim, less desirable corrective actions immediately, to be followed...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2006
DOI: 10.31399/asm.tb.ex2.t69980551
EISBN: 978-1-62708-342-3
... an analysis of the approach to quality. The customer requirements for the producer of the semifinished product and the consequences for the supplier are shown in Table 8.2 . Analysis of the approach to quality Table 8.1 Analysis of the approach to quality Area Step 1 Step 2 Step 3...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110032
EISBN: 978-1-62708-247-1
... or differing tool sets are eliminated. The people responsible for the analysis and the corrective action are also now co-located. This model works well for worldwide single-sourced products as it requires only one set of process or product specific tooling or expertise. Lab Design & Operations Lab...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.tb.sfa.t52780081
EISBN: 978-1-62708-268-6
.... For this reason, in addition to reviewing all design information, the failure analysis team should determine if any redlined drawing changes were incorporated in the product that failed. Another area in which subtle design changes may occur (but not be shown in related drawings or specifications...