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organic coating
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Published: 01 January 2000
Fig. 9 Debonded organic coating near a high-silicon cast iron impressed-current anode on a navigational lock on the Tennessee River. The debonding of the coating was due to improper design and excessive protective current.
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Published: 01 December 2015
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910363
EISBN: 978-1-62708-250-1
... Abstract Organic coatings (paints and plastic or rubber linings), metallic coatings, and nonmetallic inorganic coatings (conversion coatings, cements, ceramics, and glasses) are used in applications requiring corrosion protection. These coatings and linings may protect substrates by three basic...
Abstract
Organic coatings (paints and plastic or rubber linings), metallic coatings, and nonmetallic inorganic coatings (conversion coatings, cements, ceramics, and glasses) are used in applications requiring corrosion protection. These coatings and linings may protect substrates by three basic mechanisms: barrier protection, chemical inhibition, and galvanic (sacrificial) protection. This chapter begins with a section on organic coating and linings, providing a detailed account of the steps involved in the coating process, namely, design and selection, surface preparation, application, and inspection and quality assurance. The next section discusses the methods by which metals, and in some cases their alloys, can be applied to almost all other metals and alloys: electroplating, electroless plating, hot dipping, thermal spraying, cladding, pack cementation, vapor deposition, ion implantation, and laser processing. The last section focuses on nonmetallic inorganic coatings including ceramic coating materials, conversion coatings, and anodized coatings.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 1999
DOI: 10.31399/asm.tb.caaa.t67870191
EISBN: 978-1-62708-299-0
... the basic factors that influence design for corrosion resistance and discusses the use of conversion coatings, organic coatings, porcelain enameling, and electroplating. It also discusses corrosion monitoring methods used in chemical processing and refining industries. aluminum aluminum alloys...
Abstract
This chapter discusses corrosion prevention methods used with aluminum and its alloys. The methods range from relatively straightforward measures, such as proper handling and storage, to advanced early warning corrosion monitoring systems for military aircraft. The chapter summarizes the basic factors that influence design for corrosion resistance and discusses the use of conversion coatings, organic coatings, porcelain enameling, and electroplating. It also discusses corrosion monitoring methods used in chemical processing and refining industries.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2015
DOI: 10.31399/asm.tb.cpi2.t55030165
EISBN: 978-1-62708-282-2
.... Three common types of coatings are organic, inorganic, and metallic. Organic coatings afford protection by providing a physical barrier between the metal and the environment. These coatings can also contain corrosion inhibitors. Organic coatings include paints, resins, lacquers, and varnishes...
Abstract
The basic concept for most methods of corrosion protection is to remove one or more of the electrochemical cell components so that the pure metal or metal alloy of interest will not corrode. Another widely used corrosion protection approach is to change the nature of the anode so that it becomes the cathode (cathodic protection). This chapter briefly reviews these methods of corrosion protection. The factors affecting corrosion behavior are covered. In addition, the chapter provides information on coatings and inhibitors, which are used in corrosion protection.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910001
EISBN: 978-1-62708-250-1
... of the alloy. A common solution to a corrosion problem is to substitute and alloy with greater corrosion resistance for the alloy that has corroded. Coatings Coatings for corrosion protection can be divided into two broad groups—metallic and nonmetallic (organic and inorganic). With either type...
Abstract
Corrosion can be defined as a chemical or electrochemical reaction between a material, usually a metal, and its environment that produces a deterioration of the material and its properties. This chapter describes the effects and economic impact of corrosion in major industrial plants. The emphasis in this chapter, as well as in other chapters in this book, is on aqueous corrosion, or corrosion in environments where water is present. The chapter describes the classification of various forms of corrosion based on the nature of the corrodent, mechanism of corrosion, and appearance of the corroded metal. It discusses five primary methods of corrosion control, namely, material selection, coatings, inhibitors, cathodic protection, and design. Examples of the opportunities in corrosion control and the means to implement a program to capitalize on those opportunities are presented in a table. The chapter concludes with varied sources of information pertaining to corrosion and corrosion prevention.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350011
EISBN: 978-1-62708-315-7
... design to avoid crevices, regular cleaning to remove deposits, by selecting a more corrosion-resistant material, and by coating carbon steel or cast iron components with epoxy or other field-applied or factory-applied organic coatings. Erosion-Corrosion General Description Erosion-corrosion...
Abstract
This chapter discusses the basic principles of corrosion, explaining how and why it occurs and how it is categorized and dealt with based on the appearance of corrosion damage or the mechanism of attack. It explains where different forms of corrosion are likely to occur and identifies metals likely to be affected. It also discusses the selection and use of protective coatings and the tests that have been developed to measure their effectiveness.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 1999
DOI: 10.31399/asm.tb.caaa.t67870179
EISBN: 978-1-62708-299-0
... of discontinuous silicon carbide/aluminum in moist salt air. Source: Ref 21 Coatings for Corrosion Control Continuous-Fiber Composites Various coatings have been evaluated for protecting continuous-fiber graphite/aluminum ( Ref 11 , 23 ). Organic coatings have been identified as providing excellent...
Abstract
This chapter discusses the ambient-temperature corrosion characteristics of aluminum metal-matrix composites (MMCs), including composites formed with boron, graphite, silicon carbide, aluminum oxide, and mica. It also discusses the effect of stress-corrosion cracking on graphite-aluminum composites and the use of protective coatings and design criteria for corrosion prevention.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350195
EISBN: 978-1-62708-315-7
..., processability, aesthetics, and the influence of design features. cleaning corrosion hydrogen embrittlement inorganic coating mechanical properties organic coating residual stress wear THE DESIGN ENGINEER is faced with a wide range of options when selecting a surface treatment for a given...
Abstract
This chapter provides helpful guidelines for selecting a surface treatment for a given application. It identifies important design factors and applicable treatments for common design scenarios, materials, and operating conditions. It explains why heat treatments and finishing operations may be required before or after processing and how to estimate or predict coating thickness, case depth, hardness, and the likelihood of distortion. It also addresses related issues and considerations such as part handling and fixturing, surface preparation and cleaning requirements, processability, aesthetics, and the influence of design features.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910237
EISBN: 978-1-62708-250-1
... methods of minimizing the corrosion of steels. The first is to separate the reacting phases, and the second is to reduce the reactivity of the reacting phases. The separation of the reacting phases can be accomplished by using metallic, inorganic, or organic coatings and film-forming inhibitors...
Abstract
All materials are susceptible to corrosion or some form of environmental degradation. Although no single material is suitable for all applications, usually there are a variety of materials that will perform satisfactorily in a given environment. The intent of this chapter is to review the corrosion behavior of the major classes of metals and alloys as well as some nonmetallic materials, describe typical corrosion applications, and present some unique weaknesses of various types of materials. It also aims to point out some unique material characteristics that may be important in material selection, and discuss, where appropriate, the characteristic forms of corrosion that attack specific materials. The materials addressed in this chapter include carbon steels, weathering steels, and alloy steels; nickel, copper, aluminum, titanium, lead, magnesium, tin, zirconium, tantalum, niobium, and cobalt and their alloys; polymers; and other nonmetallic materials, including rubber, carbon and graphite, and woods.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740325
EISBN: 978-1-62708-308-9
.... Environmental Regulations Environmental protection regulations are often directly or indirectly related to finishing and coating processes. This is particularly true for solvent cleaning procedures, cadmium and chromium electroplating, chromate conversion coatings, and organic coatings containing high...
Abstract
This chapter covers a wide range of finishing and coating operations, including cleaning, honing, polishing and buffing, and lapping. It discusses the use of rust-preventative compounds, conversion coatings, and plating metals as well as weld overlay, thermal spray, and ceramic coatings and various pack cementation and deposition processes. It also discusses the selection and use of industrial paints and paint application methods.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2000
DOI: 10.31399/asm.tb.fec.t65940451
EISBN: 978-1-62708-302-7
... Film Lubricants • D 2671, Test Methods for Heat-Shrinkable Tubing for Electrical Use • D 2803, Test Method for Filiform Corrosion Resistance of Organic Coatings on Metal • D 2809, Test Method for Cavitation Erosion-Corrosion Characteristics of Aluminum Pumps with Engine Coolants • D...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220001
EISBN: 978-1-62708-341-6
.... Curing of Organic Coatings Induction is used to cure organic coatings such as paints on metallic substrates by generating heat within the substrate. By this means, curing occurs from within, minimizing the tendency for formation of coating defects. A typical application is the drying of paint...
Abstract
Electromagnetic induction, or simply "induction," is a method of heating electrically conductive materials such as metals. It is commonly used for heating workpieces prior to metalworking and in heat treating, welding, and melting. This technique also lends itself to various other applications involving packaging and curing of resins and coatings. This chapter provides a brief review of the history of induction heating and discusses its applications and advantages.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350125
EISBN: 978-1-62708-315-7
... Abstract This chapter discusses the use of coating methods and materials and their impact on corrosion and wear behaviors. It provides detailed engineering information on a wide range of processes, including organic, ceramic, and hot dip coating, metal plating and cladding, and the use of weld...
Abstract
This chapter discusses the use of coating methods and materials and their impact on corrosion and wear behaviors. It provides detailed engineering information on a wide range of processes, including organic, ceramic, and hot dip coating, metal plating and cladding, and the use of weld overlays, thermal spraying, and various deposition technologies.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350183
EISBN: 978-1-62708-315-7
... Structures Painting Council Thermal Spray Society or the International Thermal Spray Association The Society for Protective Coatings Descriptions of these organizations including their scope, addresses, telephone and fax numbers, web site or e-mail access, and so forth can be found...
Abstract
This chapter compares and contrasts surface-engineering processes based on process availability, corrosion and wear performance, distortion effects, penetration depth or attainable coating thickness, and cost. It provides both quantitative and qualitative information as well as measured property values.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350001
EISBN: 978-1-62708-315-7
..., increased plating or paint adhesion, and for lubricity (e.g., to increase the formability of sheet metals) Chromate chemical conversion coatings Enhanced bare or painted corrosion resistance, improved adhesion of paint or other organic finishes, and provides the metallic surface with a decorative finish...
Abstract
This chapter begins with a brief review of the different types of surface treatments and coatings used in industry and their effect on properties and performance. It then discusses the importance of corrosion and wear treatments and the consequences of failing to properly implement them in critical industries such as mining, energy production, transportation, and mineral and chemical processing. The chapter also describes basic approaches to dealing with corrosion and wear in steel.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2022
DOI: 10.31399/asm.tb.tstap.t56040001
EISBN: 978-1-62708-428-4
... components. [ 1 , 2 ] Metals, alloys, metal oxides, metal/ceramic blends, carbides, wires, rods, and various composite materials can be deposited on a variety of substrate materials to form unique coating microstructures or near-net-shape components. Thermal spray coatings provide a functional surface...
Abstract
This article provides a high-level overview of thermal spray technologies and their applications and benefits. It is intended to educate members of government, industry, and academia to the benefits of thermal spray technology. The article describes the value of thermal spray technology with examples of application success stories. A few applications critical to thermal spray and market growth are briefly discussed. The article also summarizes the key research areas in thermal spray technology.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910497
EISBN: 978-1-62708-250-1
...- num or aluminum alloy coating that is anodic to the core and thus electrochemically protects the core against corrosion. 498 Corrosion: Understanding the Basics alligatoring. (1) Surface cracking of an organic film leaving an appear- ance similar to that of an alligator hide. (2) A special form...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.9781627082501
EISBN: 978-1-62708-250-1
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2022
DOI: 10.31399/asm.tb.tstap.t56040101
EISBN: 978-1-62708-428-4
..., and requested to comply with international technical standardization and certification organizations such ISO, AS, SAE, and Nadcap. TEST SCOPE The ASTM C633 test applies tensile stresses to a coated system consisting of a coated sample (bond cap/substrate) glued to another cylindrical sample (mating cap...
Abstract
This article addresses critical aspects in bond testing of thermal spray coatings and provides step-by-step guidance for obtaining representative and reproducible test results based on ASTM C633 and other applicable industry standards. It clarifies details of ASTM C633 requirements and provides examples of the best practice confirmed by hundreds of tests performed worldwide, adopted by numerous industrial standards, and requested to comply with international technical standardization and certification organizations such ISO, AS, SAE, and Nadcap.
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