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induction melting
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Image
Published: 01 November 2013
Image
Published: 01 November 2013
Fig. 7 Schematic of vacuum induction melting crucible (shell, coil stack, backup lining, and working lining). Source: Ref 5
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Image
Published: 01 March 2002
Fig. 4.8 Schematic of vacuum induction melting crucible (shell, coil stack, backup lining, and working lining)
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Image
in Process Design for Specific Applications
> Elements of Induction Heating<subtitle>Design, Control, and Applications</subtitle>
Published: 01 June 1988
Image
in Process Design for Specific Applications
> Elements of Induction Heating<subtitle>Design, Control, and Applications</subtitle>
Published: 01 June 1988
Image
in Process Design for Specific Applications
> Elements of Induction Heating<subtitle>Design, Control, and Applications</subtitle>
Published: 01 June 1988
Fig. 6.21 Selection of power-supply frequency for coreless induction melting furnaces as a function of furnace size. A = recommended frequency regime. B = acceptable frequency. C = furnace frequencies which have been used but which do not provide good results. D = unusable furnace frequencies
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Image
in Special Applications of Induction Heating
> Elements of Induction Heating<subtitle>Design, Control, and Applications</subtitle>
Published: 01 June 1988
Fig. 11.26 Two views of a small vacuum induction melting furnace Source: Vacuum Industries, Inc.
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in Powder Production Techniques for High-Pressure Cold Spray
> High Pressure Cold Spray: Principles and Applications
Published: 01 June 2016
Fig. 6.3 Crucible-free atomization in induction coil melting. Courtesy of Impact Innovations GmbH
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Image
in Special Applications of Induction Heating
> Elements of Induction Heating<subtitle>Design, Control, and Applications</subtitle>
Published: 01 June 1988
Image
in Special Applications of Induction Heating
> Elements of Induction Heating<subtitle>Design, Control, and Applications</subtitle>
Published: 01 June 1988
Fig. 11.29 Induction-coil design parameters used in levitation melting of metals Source: Lepel Corp.
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.stg2.t61280041
EISBN: 978-1-62708-267-9
... oxygen decarburization melting, vacuum induction melting, vacuum arc remelting, and electroslag remelting. It also addresses related issues such as consumable remelt quality, control anomalies, melt pool characteristics, and melt-related defects, and includes a section that discusses the processes...
Abstract
This chapter discusses the melting and conversion of superalloys and the solidification challenges they present. Superalloys have high solute content which can lead to untreatable defects if they solidify too slowly. These defects, called freckles, are highly detrimental to fatigue life. The chapter explains how and why freckles form as well as how they can be prevented. It describes the criteria for selecting the proper melting method for specific alloys based on melt segregation and chemistry requirements. It compares standard processes, including electric arc furnace/argon oxygen decarburization melting, vacuum induction melting, vacuum arc remelting, and electroslag remelting. It also addresses related issues such as consumable remelt quality, control anomalies, melt pool characteristics, and melt-related defects, and includes a section that discusses the processes involved in converting cast ingots into mill products.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.bcp.t52230253
EISBN: 978-1-62708-298-3
... vacuum induction melting, vacuum arc melting, and electron beam melting, and some of the ways they have been used to cast beryllium alloys. The chapter also includes information on metal purification and grain refinement procedures. beryllium casting grain refinement ingots melting...
Abstract
This chapter provides an overview of beryllium casting practices and the challenges involved. It discusses the stages of solidification, the effect of cooling rate, the difficulty of heat removal, and the potential for hot cracking. It describes common melting techniques, including vacuum induction melting, vacuum arc melting, and electron beam melting, and some of the ways they have been used to cast beryllium alloys. The chapter also includes information on metal purification and grain refinement procedures.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200187
EISBN: 978-1-62708-354-6
... Abstract This chapter provides an overview of the types of melting furnaces and refractories for steel casting. It then presents information about arc furnace melting and induction melting cycles. The chapter also describes methods for the removal of phosphorous, the removal of sulfur...
Abstract
This chapter provides an overview of the types of melting furnaces and refractories for steel casting. It then presents information about arc furnace melting and induction melting cycles. The chapter also describes methods for the removal of phosphorous, the removal of sulfur, and the recovery of elements from slag. It then presents an overview of argon-oxygen-decarburization (AOD) refining and types of ladles. The chapter describes chemical analysis that is performed using either optical emission or x-ray spectrographs.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220143
EISBN: 978-1-62708-341-6
... controllers and heat-regulating devices. Integration of control functions is illustrated with examples related to heating of steel slabs, surface hardening of steel parts, vacuum induction melting for casting operations, and process optimization for electric-demand control. Distributed control within larger...
Abstract
This chapter discusses the selection, use, and integration of methods to control process variables in induction heating, including control of workpiece and processing temperature and materials handling systems. The discussion of temperature control includes a review of proportional controllers and heat-regulating devices. Integration of control functions is illustrated with examples related to heating of steel slabs, surface hardening of steel parts, vacuum induction melting for casting operations, and process optimization for electric-demand control. Distributed control within larger manufacturing systems is discussed. The chapter also covers nondestructive techniques for process control and methods for process simulation.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740001
EISBN: 978-1-62708-308-9
... induction melting furnaces, and electroslag and vacuum arc remelting furnaces. It also covers casting, rolling, and annealing procedures and describes the basic steps in aluminum and titanium production. primary metal production rolling steel refining A GENERAL DIAGRAM for the production...
Abstract
This chapter discusses the processes, procedures, and equipment used in the production of iron, steel, aluminum, and titanium alloys. It describes the design and operation of melting and refining furnaces, including blast furnaces, basic oxygen and electric arc furnaces, vacuum induction melting furnaces, and electroslag and vacuum arc remelting furnaces. It also covers casting, rolling, and annealing procedures and describes the basic steps in aluminum and titanium production.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220085
EISBN: 978-1-62708-341-6
... temperature, and so forth. The major applications of induction technology include through heating, surface heating (for surface heat treatment), metal melting, welding, brazing, and soldering. This chapter summarizes the selection of equipment and related design considerations for these applications...
Abstract
The detailed heating requirements for specific applications must be considered before construction and implementation of any induction heating process. These requirements may include considerations such as type of heating, throughput and heating time, workpiece material, peak temperature, and so forth. The major applications of induction technology include through heating, surface heating (for surface heat treatment), metal melting, welding, brazing, and soldering. This chapter summarizes the selection of equipment and related design considerations for these applications.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220001
EISBN: 978-1-62708-341-6
... Abstract Electromagnetic induction, or simply "induction," is a method of heating electrically conductive materials such as metals. It is commonly used for heating workpieces prior to metalworking and in heat treating, welding, and melting. This technique also lends itself to various other...
Abstract
Electromagnetic induction, or simply "induction," is a method of heating electrically conductive materials such as metals. It is commonly used for heating workpieces prior to metalworking and in heat treating, welding, and melting. This technique also lends itself to various other applications involving packaging and curing of resins and coatings. This chapter provides a brief review of the history of induction heating and discusses its applications and advantages.
Image
in Process Design for Specific Applications
> Elements of Induction Heating<subtitle>Design, Control, and Applications</subtitle>
Published: 01 June 1988
Fig. 6.22 Relationship among furnace capacity, melting time, and power requirements for coreless induction melting of irons and steels Source: Radyne, Inc.
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740047
EISBN: 978-1-62708-308-9
... Abstract This chapter covers the practices and procedures used for shape casting metals and alloys. It begins with a review of the factors that influence solidification and contribute to the formation of casting defects. It then describes basic melting methods, including induction, cupola...
Abstract
This chapter covers the practices and procedures used for shape casting metals and alloys. It begins with a review of the factors that influence solidification and contribute to the formation of casting defects. It then describes basic melting methods, including induction, cupola, crucible, and vacuum melting, and common casting techniques such as sand casting, plaster and shell casting, evaporative pattern casting, investment casting, permanent mold casting, cold and hot chamber die casting, squeeze casting, semisolid metal processing, and centrifugal casting.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220281
EISBN: 978-1-62708-341-6
... melts on the surface of the part. The thickness of the coating is dependent on the metal temperature among other variables. When induction heating is used in such applications, only the surface of the metal need be brought to temperature, as compared with standard oven techniques, in which the entire...
Abstract
Induction heating has found widespread use as a method to raise the temperature of a metal prior to forming or joining, or to change its metallurgical structure. However, induction heating has specialized capabilities that make it suitable for applications outside of metal treatment and fabrication. This chapter summarizes some of the special applications of induction heating, including those in the plastics, packaging, electronics, glass, chemical, and metal-finishing industries. The chapter concludes with a discussion of the application of induction heating for vacuum processes.
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