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Book Chapter
Induction Heat Treating Systems
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050025
EISBN: 978-1-62708-311-9
... Abstract This chapter discusses the basic components in an induction heat treating system. It describes the design and operating characteristics of power supplies, load-matching transformers, tuning capacitors, power regulators, controllers, process monitors, and diagnostic systems. It also...
Abstract
This chapter discusses the basic components in an induction heat treating system. It describes the design and operating characteristics of power supplies, load-matching transformers, tuning capacitors, power regulators, controllers, process monitors, and diagnostic systems. It also provides information on fixtures and work-handling devices, quench systems, and load matching and tuning procedures.
Book Chapter
Induction Heat Treating Process Analysis
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050215
EISBN: 978-1-62708-311-9
... hardness (at 1.5 mm, or 1 16 in.) is a good indication of the surface hardness to which an alloy with a good prior microstructure will quench. Chapter 5, “Heat Treating Basics,” in this book discusses in detail that the best prior microstructure for induction hardening is the microstructure...
Abstract
This chapters discusses the considerations involved in the qualification and analysis of induction hardening treatments. The discussion covers material selection and prior heat treatment, hardness and case depth, frequency selection, power density and heating time, part and process tolerances, geometrical effects, quenchant selection, coil design, and work-handling equipment. The chapter also presents several examples, walking readers though each step, and discusses the development of setup instructions and operating procedures.
Book Chapter
Metallurgical Definitions for Induction Heat Treating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050301
EISBN: 978-1-62708-311-9
... Abstract This appendix is a glossary of terms related to induction heat treating. induction heat treating Copyright © 2015 ASM International® All rights reserved 1appendix www.asminternational.org Metallurgical Definitions for Induction Heat Treating A alternating current (ac...
Abstract
This appendix is a glossary of terms related to induction heat treating.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.9781627083119
EISBN: 978-1-62708-311-9
Image
Published: 01 August 2015
Image
Published: 01 August 2015
Image
Published: 30 April 2024
Image
Induction heat-treat power supply basic diagram. ac: alternating current; d...
Available to PurchasePublished: 01 August 2015
Fig. 3.2 Induction heat-treat power supply basic diagram. ac: alternating current; dc: direct current. Source: Ref 2
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Image
Induction heat treat power supply basic diagram. ac, alternating current, d...
Available to PurchasePublished: 30 April 2024
Fig. 5.31 Induction heat treat power supply basic diagram. ac, alternating current, dc, direct current. Source: Ref 2
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Book Chapter
Applications of Induction Heat Treatment
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050191
EISBN: 978-1-62708-311-9
... Abstract Induction heat treating is used in a wide range of applications. Typical uses, as described in this chapter, include the surface hardening of many types of shafts as well as gears and sprockets and the through-hardening of gripping teeth, cutting edges, and impact zones incorporated...
Abstract
Induction heat treating is used in a wide range of applications. Typical uses, as described in this chapter, include the surface hardening of many types of shafts as well as gears and sprockets and the through-hardening of gripping teeth, cutting edges, and impact zones incorporated into various types of tools and track pins manufactured for off-highway equipment.
Book Chapter
History of Metallurgy and Induction Heating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050001
EISBN: 978-1-62708-311-9
... Abstract This chapter provides a brief review of the scientific and technological developments leading to the widespread use of induction heat treating and its many applications in industry. induction heating THIS CHAPTER includes a brief history of metallurgy, followed...
Abstract
This chapter provides a brief review of the scientific and technological developments leading to the widespread use of induction heat treating and its many applications in industry.
Book Chapter
Quality Control
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050281
EISBN: 978-1-62708-311-9
... Abstract This chapter discusses quality control programs and procedures for induction heat-treating systems and includes related forms and checklists. induction hardening quality control EFFECTIVE SYSTEMS of quality control/quality assurance are essential for modern-day heat...
Abstract
This chapter discusses quality control programs and procedures for induction heat-treating systems and includes related forms and checklists.
Book Chapter
Quenching
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050139
EISBN: 978-1-62708-311-9
... Abstract This chapter discusses the quenching process and its adaptation to induction heat treating. It describes the three stages of quenching, the cooling characteristics of various types of quenchants, and the details of nearly a dozen compatible quenching methods. It also explains how...
Abstract
This chapter discusses the quenching process and its adaptation to induction heat treating. It describes the three stages of quenching, the cooling characteristics of various types of quenchants, and the details of nearly a dozen compatible quenching methods. It also explains how to verify whether a quenchant can cool a workpiece fast enough to achieve martensitic transformation without cracking or distortion.
Book Chapter
Theory of Heating by Induction
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050009
EISBN: 978-1-62708-311-9
... the area of the intense magnetic fields. Fig. 2.1 Induction coils with electromagnetic fields. OD: outside diameter; ID: inside diameter. Source: Ref 1 Induction heat treating involves heating a workpiece from room temperature to a higher temperature, such as is required for induction...
Abstract
This chapter discusses the basic principles of induction heating and related engineering considerations. It describes the design and operation of induction coils, the magnitude and distribution of magnetic fields, and the forces that generate eddy currents in metals. It explains how induced electrical current causes metal to heat in proportion to their electrical resistance and how it affects temperature dependent properties such as resistivity and specific heat and, in turn, heating rates and efficiencies. It also discusses the effect of hysteresis and explains why eddy currents tend to be confined to the outer surface of the workpiece, a phenomenon known as the skin effect. The chapter includes several data plots showing how the depth of heating varies with frequency and how heating time, power density, and thermal conduction rate correspond with hardening depth.
Book Chapter
Maintenance
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050293
EISBN: 978-1-62708-311-9
... Abstract This chapter discusses the maintenance needs of major components in induction heat-treating systems, including power supplies, heat stations, capacitors, high-frequency output stages, induction coils, water systems, quench systems, and fixturing. induction heating systems...
Abstract
This chapter discusses the maintenance needs of major components in induction heat-treating systems, including power supplies, heat stations, capacitors, high-frequency output stages, induction coils, water systems, quench systems, and fixturing.
Book Chapter
Heat Treating Basics
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050093
EISBN: 978-1-62708-311-9
... grain size hardenability residual stress THE INTENT OF this chapter is to provide the basic metallurgical theory necessary to understand the induction heat-treating practice. Heat treating is the treatment of metals by heating and cooling in a prescribed manner so as to obtain specific conditions...
Abstract
This chapter covers the fundamentals of heat treating. It begins with a review of the composition, classification, and properties of iron and steel, the phases of the iron-carbon system, and the basic types of heat treatments. It then discusses the topics of hardness and hardenability, the role of carbon in the hardening of steels, the process of austenitization, and the influence of cooling rate on subsequent transformations. The chapter also explains how induction heating affects residual stress, distortion, and grain size.
Book Chapter
Surface Hardening of Steel
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2024
DOI: 10.31399/asm.tb.phtpp.t59380085
EISBN: 978-1-62708-456-7
..., extending currently into computer modeling of heating applications and processes. Knowledge of these basic theories of induction heating enables an understanding of the application of induction heating as applied to induction heat treating. Induction heating occurs due to electromagnetic force fields...
Abstract
This chapter describes case depth and discusses flame hardening, laser heat treatment, electron beam hardening, induction heat treatment, and induction hardening.
Book Chapter
Decarburization and Defects
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050175
EISBN: 978-1-62708-311-9
... decarburization and the increase in surface hardness, with hardness readings taken from the surface inward. Figure 9.1(c) shows the completely ferritic surface layer in a commercial 1.0% carbon strip in the austenitized and quenched condition. From an induction heat-treating viewpoint, any time plate or strip...
Abstract
This chapter explains how to recognize decarburization and related defects. It includes images showing how decarburization appears in various steels, discusses stock removal practices, and describes common defects and flaws such as quench cracks and where they are typically found.
Book Chapter
Tempering Curves
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050343
EISBN: 978-1-62708-311-9
... for 4150 steel. Tempered 1 h at heat; as quenched, 62 HRC at 120 °C (250 °F). Source: Ref 1 Fig. A5.5 Tempering curve for E52100 steel: average based on a fully quenched structure. Source: Ref 2 References References 1. Haimbaugh R.E. , Induction Heat Treating Corp...
Abstract
This appendix provides tempering curves for common grades of steel, including 1045, 1144, 4140, 4150, and E52100.
Book Chapter
Cleaning and Rust Protection
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050173
EISBN: 978-1-62708-311-9
... be needed to produce the finished part. Some induction heat-treating processes use protective atmospheres to prevent scale formation. The protection involves preventing the oxygen from contacting the surface of the part being heated and quenched. Processes with atmospheres that are potentially explosive...
Abstract
The surface condition of metals can have a significant effect on the outcome of high-temperature processes and vice versa. This chapter discusses the general cleaning and surface treatment needs of work in-process both before and after induction hardening. It identifies contaminants and defects associated with various quenchants and processing atmospheres and provides insights on how they can be removed and, in some cases, prevented. It also recommends the application of a rust preventative shortly after parts have cooled.
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