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Image
Typical coil and joint configurations used in induction brazing: (a) soleno...
Available to PurchasePublished: 01 November 2011
Fig. 7.7 Typical coil and joint configurations used in induction brazing: (a) solenoid coil for plug-to-tube joint (note location of brazing alloy ring), (b) internal-external coil for flange-to-tube joint (flange chamfered to assist preplaced alloy ring), (c) split solenoid coil for tube
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Image
Induction brazing operation with the inductor coil and handheld transformer...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.17 Induction brazing operation with the inductor coil and handheld transformer extended from the balancer. The operator manually feeds filler metal to the joint. Courtesy of EFD
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Image
Schematic diagrams showing the assembly of an induction brazing application...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.60 Schematic diagrams showing the assembly of an induction brazing application that simultaneously joins two tubes to a copper sheet manifold. 1, copper pipes; 2, copper sheet metal workpiece; 3, aluminum fins; 4, inductor coil; 5, coil shield; 6, filler metal ring; 7, inductor short
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Image
Gas-shielded induction brazing workstations for the formation of tube butt ...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.66 Gas-shielded induction brazing workstations for the formation of tube butt joints. This workstation fabricated a variety of products using a single induction generator that supports two workstations. Courtesy of Steremat
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Image
Induction brazing setup to attach a bellows to a flange. 1, flange; 2, larg...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.118 Induction brazing setup to attach a bellows to a flange. 1, flange; 2, large bellows; 3, small bellows; 4, tube section of the flange; 5, ring inductor coil; 6, magnetic yoke; 7, magnetic field lines
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Image
Induction brazing process to attach a carbide plate to a circular saw blade...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Image
in Process Design for Specific Applications
> Elements of Induction Heating<subtitle>Design, Control, and Applications</subtitle>
Published: 01 June 1988
Fig. 6.31 Modified brazing joints. From J. Davies and P. Simpson, Induction Heating Handbook , McGraw-Hill, Ltd., London, 1979 ( Ref 13 )
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Image
Brazing of overlapped flat copper wires with the induction system shown in ...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.6 Brazing of overlapped flat copper wires with the induction system shown in Fig. 11.5 . Courtesy of eldec
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Image
(a) Induction heating machine for fully automated brazing of 40A fixed cont...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.35 (a) Induction heating machine for fully automated brazing of 40A fixed contacts. (b) Detail with workpiece holders and inductors. Courtesy of Steremat
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Book Chapter
Standardization and Other Resources
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110257
EISBN: 978-1-62708-483-3
... Abstract This appendix presents the United States, German and European soldering and brazing standard specifications. induction brazing induction soldering induction heating Relevant U.S. Soldering\Brazing Standard Specifications American Welding Society (AWS) C3.5M/C3.5...
Abstract
This appendix presents the United States, German and European soldering and brazing standard specifications.
Book Chapter
Case Studies of Induction Heating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110135
EISBN: 978-1-62708-483-3
... Abstract This chapter explores case studies on using induction heating for joining applications, encompassing both soldering and brazing to demonstrate versatility. Each study focuses on inductor coil design, workpiece geometry, and production quantities, emphasizing optimization due...
Abstract
This chapter explores case studies on using induction heating for joining applications, encompassing both soldering and brazing to demonstrate versatility. Each study focuses on inductor coil design, workpiece geometry, and production quantities, emphasizing optimization due to the interplay between material geometry, coil configuration, and process parameters like generator frequency and power. The case studies provide real-world data on effectively implementing induction heating in joining processes.
Book Chapter
Induction Soldering Equipment
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110123
EISBN: 978-1-62708-483-3
... in the solder joint area. The following section illustrates the equipment used in a fully automated induction heating system. Note that this case study was of a brazing process. However, aside from the different melting temperature of the filler metal, the images and description are relevant to a soldering...
Abstract
This chapter describes important aspects of the interrelationship between the workpiece and the inductor coil, an understanding of which is essential for achieving an efficient soldering process and a solder joint with the desired performance and reliability. It also discusses induction soldering machine operation parameters, including temperature measurement and control sensors. The chapter illustrates the equipment used in a fully automated induction heating system. Fully automated soldering systems include temperature monitoring devices to control the temperature-time profile, the movement of workpieces, the supply of solder filler metal and flux, and the provision of shielding gas in the solder joint area.
Image
(a) Schematic diagram showing configuration for making a single-lap joint b...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.1 (a) Schematic diagram showing configuration for making a single-lap joint by induction brazing. (b) Photograph of the process. Courtesy of EFD
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Image
(a) Soldering of the squirrel-cage windings of a rotor using a 100 kW gener...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.22 (a) Soldering of the squirrel-cage windings of a rotor using a 100 kW generator and a recooler. (b) Schematic diagram of induction brazing setup. Courtesy of eldec
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Image
Cross-sectional schematic diagram showing a silver contact piece induction ...
Available to Purchase
in Case Studies of Induction Heating
> Handbook of Induction Soldering<subtitle>Principles, Processing, and Applications</subtitle>
Published: 31 December 2024
Fig. 11.34 Cross-sectional schematic diagram showing a silver contact piece induction brazed to a 40A brass contact plate carrier with pressure pin and tunnel inductor coil
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Book Chapter
Introduction to Induction Soldering
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110001
EISBN: 978-1-62708-483-3
.... Nevertheless, in Fig. 1.1 , the inductive heating method is used for both soldering as well as for brazing. In the latter case, due to the temperature conditions, induction brazing is carried out with flux and inert shielding gas to prevent excessive oxidation of the filler metal and base materials...
Abstract
This chapter provides an introduction to induction soldering. It also illustrates the classification of the different soldering processes according to the heat source, as described in the German standard, Soldering: Categorization of Processes According to Energy Sources, Process Descriptions.
Series: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.9781627084833
EISBN: 978-1-62708-483-3
Book Chapter
A Brief Review of the History of Brazing and Soldering
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110005
EISBN: 978-1-62708-483-3
... and soldering. forging induction brazing induction soldering smelting induction heating THE BEGINNING OF BRAZING TECHNOLOGY preceded that of solder; the former dates back approximately 6000 years ( Ref 2.1 ). Brazing was already common knowledge in the Sumerian city of Ur (located on the lower...
Abstract
This chapter presents a brief review of the history of brazing and soldering. It illustrates complicated soldering techniques and masterful goldsmith work, as demonstrated by the famous gold mask of the Egyptian Pharaoh Tutankhamun. The chapter includes the image of a painting from Egypt circa 1475 B.C. that shows a goldsmith soldering with a blowpipe. Numerous similar images have been found in the tombs of ancient Egypt that offer insight into the practices of gold workers from the period, including the use of processes such as smelting, forging, and joining with both brazing and soldering.
Book Chapter
Soldering Faults—Inspection of Solder Connections
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110245
EISBN: 978-1-62708-483-3
... radiographic examination soldered joints soldered joints soldering faults ultrasonic testing visual inspection induction heating Solder and Braze Joint Defects The quality of the joint, whether soldered or brazed by induction heating, is determined by its ability to meet the requirements...
Abstract
This chapter discusses the critical soldering faults that lead to quality degradation and potential failure of a soldered connection. It then describes the types of nondestructive evaluations used to inspect soldered and brazed joints, including dimensional and visual inspection, ultrasonic testing, radiographic examination, dye penetrant inspection, and leak testing, including overpressure tests. The chapter also provides an overview of destructive physical analysis.
Book Chapter
Materials Handling
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220253
EISBN: 978-1-62708-341-6
..., bar heating, heat treatment, soldering, brazing, and other induction-based processes. The final section discusses the use of robots for parts handling in induction heating systems. automation induction bar heating induction billet heating induction brazing induction heat treatment induction...
Abstract
Because of its speed and ease of control, induction heating can be readily automated and integrated with other processing steps such as forming, quenching, and joining. Completely automated heating/handling/control systems have been developed and are offered by induction equipment manufacturers. This chapter deals with materials handling and automation. First, it summarizes basic considerations such as generic system designs, fixture materials, and special electrical problems to be avoided. Next, it describes and provides examples of materials-handling systems in induction billet heating, bar heating, heat treatment, soldering, brazing, and other induction-based processes. The final section discusses the use of robots for parts handling in induction heating systems.
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