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hybrid laser arc welding
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Published: 01 November 2011
Book Chapter
Other Fusion Welding Processes
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290079
EISBN: 978-1-62708-306-5
... Abstract This chapter discusses the fusion welding processes, namely oxyfuel gas welding, oxyacetylene braze welding, stud welding (stud arc welding and capacitor discharge stud welding), high-frequency welding, electron beam welding, laser beam welding, hybrid laser arc welding, and thermit...
Abstract
This chapter discusses the fusion welding processes, namely oxyfuel gas welding, oxyacetylene braze welding, stud welding (stud arc welding and capacitor discharge stud welding), high-frequency welding, electron beam welding, laser beam welding, hybrid laser arc welding, and thermit welding.
Book Chapter
Cold Spray Applications in the Automotive Industry
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.tb.hpcspa.t54460209
EISBN: 978-1-62708-285-3
... assembly is used to bond metal and plastic parts after the individual production of each metal and plastic part. Here, welding, gluing, or screwing is used as a bonding process. In in-mold assembly, the prefabricated metal parts are overmolded with the plastic components. However, such hybrid plastic-metal...
Abstract
This chapter discusses the application of high-pressure cold spray to the automotive industry field, with special attention to three applications: additive manufacturing, fabrication methods, and protective coatings. Various studies on the automotive application of cold spray are reviewed. The background and purpose of each application are presented and practical cases are discussed.
Book Chapter
Additive Manufacturing—History, Recent Developments, and Advancement
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 September 2024
DOI: 10.31399/asm.tb.pmamfa.t59400207
EISBN: 978-1-62708-479-6
... to form cost-effective 3D geometries ( Ref 10.46 ). Ultrasonic additive manufacturing (UAM) is a hybrid sheet-lamination technique based on the bond-then-form approach that combines ultrasonic metal seam welding and computer numerical control (CNC) milling machine capabilities. A single layer is first...
Abstract
This chapter gives a brief review of the development of additive manufacturing (AM) and the appeal of different of different AM methods.
Book Chapter
Surface Engineering to Add a Surface Layer or Coating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350125
EISBN: 978-1-62708-315-7
... Abstract This chapter discusses the use of coating methods and materials and their impact on corrosion and wear behaviors. It provides detailed engineering information on a wide range of processes, including organic, ceramic, and hot dip coating, metal plating and cladding, and the use of weld...
Abstract
This chapter discusses the use of coating methods and materials and their impact on corrosion and wear behaviors. It provides detailed engineering information on a wide range of processes, including organic, ceramic, and hot dip coating, metal plating and cladding, and the use of weld overlays, thermal spraying, and various deposition technologies.
Book Chapter
Melting, Casting, and Powder Metallurgy
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2015
DOI: 10.31399/asm.tb.tpmpa.t54480161
EISBN: 978-1-62708-318-8
... are useful for checking the spacing, but the spacing should be reconfirmed after the electrodes are suspended in the furnace. The blocks and massive scrap are assembled into an electrode and welded together by consumable arc or plasma electrode methods. All welds must be well shielded or made in an inert...
Abstract
Casting is the most economical processing route for producing titanium parts, and unlike most metals, the properties of cast titanium are on par with those of wrought. This chapter covers titanium melting and casting practices -- including vacuum arc remelting, consumable electrode arc melting, electron beam hearth melting, rammed graphite mold casting, sand casting, investment casting, hot isostatic pressing, weld repair, and heat treatment -- along with related equipment, process challenges, and achievable properties and microstructures. It also explains how titanium parts are produced from powders and how the different methods compare with each other and with conventional production techniques. The methods covered include powder injection molding, spray forming, additive manufacturing, blended elemental processing, and rapid solidification.
Book Chapter
Finishing and Coating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740325
EISBN: 978-1-62708-308-9
... of arc welding and electroplating. A schematic diagram is shown in Fig. 6 . A flexible cable, or lead, connects the positive output terminal of the power pack, a highly specialized rectifier, with a handheld or fixtured insulated handle called the stylus. The end of the stylus is connected to a shaped...
Abstract
This chapter covers a wide range of finishing and coating operations, including cleaning, honing, polishing and buffing, and lapping. It discusses the use of rust-preventative compounds, conversion coatings, and plating metals as well as weld overlay, thermal spray, and ceramic coatings and various pack cementation and deposition processes. It also discusses the selection and use of industrial paints and paint application methods.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.stg2.9781627082679
EISBN: 978-1-62708-267-9
Book Chapter
Wear
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 September 2023
DOI: 10.31399/asm.tb.stmflw.t59390039
EISBN: 978-1-62708-459-8
..., yet virgin surfaces are exposed, partly because of the generation of new surfaces and partly because of asperity plowing. Depending on the material pairing, adhesion may then lead to cold or solid-state welding ; further relative movement (sliding or normal separation of the surfaces) then destroys...
Abstract
This chapter covers the different types of wear encountered in metalworking processes. It discusses the mechanisms involved in adhesive, abrasive, chemical, and fatigue wear and key contributing factors, including the composition and structure of tool and workpiece materials, the characteristics of contact surfaces, and loading forces imposed by the process. It describes the nature of metal transfer between tool and workpiece surfaces and the role of lubricants, coatings, and textures. It also discusses the use of wear maps, the effects of adhesion, and material-lubricant interactions.
Book Chapter
Introduction
Available to PurchaseBook: Principles of Brazing
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230001
EISBN: 978-1-62708-351-5
... to joining. 1.1.4 Welding Welding involves the fusion of the joint surfaces by controlled melting through heat being directed specifically toward the joint. Commonly used heating sources are plasma arcs, electron beams, lasers, and electrical current that is passed through the components and across...
Abstract
Brazing and soldering jointly represent one of several methods for joining solid materials. This chapter summarizes the principal characteristics of the various joining methods. It then discusses key parameters of brazing including surface energy and tension, wetting and contact angle, fluid flow, filler spreading characteristics, surface roughness of components, dissolution of parent materials, new phase formations, significance of the joint gap, and the strength of metals. The chapter also describes issues in processing aspects that must be considered when designing a joint, and the health, safety, and environmental aspects of brazing.
Series: ASM Technical Books
Publisher: ASM International
Published: 30 September 2023
DOI: 10.31399/asm.tb.stmflw.9781627084598
EISBN: 978-1-62708-459-8
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.9781627083515
EISBN: 978-1-62708-351-5
Book Chapter
Corrosion Control by Protective Coatings and Inhibitors
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910363
EISBN: 978-1-62708-250-1
..., and laser processing. The last section focuses on nonmetallic inorganic coatings including ceramic coating materials, conversion coatings, and anodized coatings. corrosion control protective coatings corrosion inhibitors organic coatings metallic coatings nonmetallic inorganic coatings...
Abstract
Organic coatings (paints and plastic or rubber linings), metallic coatings, and nonmetallic inorganic coatings (conversion coatings, cements, ceramics, and glasses) are used in applications requiring corrosion protection. These coatings and linings may protect substrates by three basic mechanisms: barrier protection, chemical inhibition, and galvanic (sacrificial) protection. This chapter begins with a section on organic coating and linings, providing a detailed account of the steps involved in the coating process, namely, design and selection, surface preparation, application, and inspection and quality assurance. The next section discusses the methods by which metals, and in some cases their alloys, can be applied to almost all other metals and alloys: electroplating, electroless plating, hot dipping, thermal spraying, cladding, pack cementation, vapor deposition, ion implantation, and laser processing. The last section focuses on nonmetallic inorganic coatings including ceramic coating materials, conversion coatings, and anodized coatings.
Book Chapter
Introduction
Available to PurchaseBook: Principles of Soldering
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2004
DOI: 10.31399/asm.tb.ps.t62440001
EISBN: 978-1-62708-352-2
... the joint. Commonly used heating sources are plasma arcs, electron beams, lasers, and electrical current through the components and across the joints (electrical resistance). Filler metals may be used to supplement the fusion process for components of similar composition, as for example when the joint gap...
Abstract
Soldering and brazing represent one of several types of methods for joining solid materials. These methods may be classified as mechanical fastening, adhesive bonding, soldering and brazing, welding, and solid-state joining. This chapter summarizes the principal characteristics of these joining methods. It presents a comparison between solders and brazes. Further details on pressure welding and diffusion bonding are also provided. Key parameters of soldering are discussed, including surface energy and surface tension, wetting and contact angle, fluid flow, filler spreading characteristics, surface roughness of components, dissolution of parent materials and intermetallic growth, significance of the joint gap, and the strength of metals. The chapter also examines the principal aspects related to the design and application of soldering processes.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500227
EISBN: 978-1-62708-317-1
... wire and the arc between the electrodes, respectively, can amount to 90 to 95% of the capacitor charging energy if the wire and the distance between the electrodes are well chosen. However, the energy transferred to the shock wave is only in the range of 20% ( Ref 11.15 ). Fig. 11.6 Possible...
Abstract
Any forming process that converts stored energy to plastic deformation in less than a few milliseconds is considered a high-velocity or impulse forming process. This chapter discusses the operating principles, equipment, and applications of the most common high-rate forming processes, including high-velocity hydroforming, high-velocity mechanical forming, and electromagnetic or energy-based forming.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2004
DOI: 10.31399/asm.tb.ps.9781627083522
EISBN: 978-1-62708-352-2
Book Chapter
Metal Removal
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 September 2023
DOI: 10.31399/asm.tb.stmflw.t59390456
EISBN: 978-1-62708-459-8
..., they will gradually wear off. Therefore, the bonded fraction a increases with cumulative sliding distance (or time at a given speed). After cutting of a sufficient length, welded regions are found over the entire zone 1. This should be true of all metals and alloys when cut at sufficiently high speeds to bring...
Abstract
In contrast to most plastic deformation processes, the shape of a machined component is not uniquely defined by the tooling. Instead, it is affected by complex interactions between tool geometry, material properties, and frictional stresses and is further complicated by tool wear. This chapter covers the mechanics and tribology of metal cutting processes. It discusses the factors that influence chip formation, including tool and process geometry, cutting forces and speeds, temperature, and stress distribution. It reviews the causes and effects of tool wear and explains how to predict and extend the life of cutting tools based on the material of construction, the use of cutting fluids, and the means of lubrication. It presents various methods for evaluating workpiece materials, chip formation, wear, and surface finish in cutting processes such as turning, milling, and drilling. It also discusses the mechanics and tribology of surface grinding and other forms of abrasive machining.
Book
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2001
DOI: 10.31399/asm.tb.aub.9781627082976
EISBN: 978-1-62708-297-6
Book Chapter
Rolling
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 September 2023
DOI: 10.31399/asm.tb.stmflw.t59390173
EISBN: 978-1-62708-459-8
... varies with position in the arc of contact, and the stress distribution on the rollers is quite complex. This section will assume that plane strain conditions exist, so that the workpiece width is constant (see Sec. 2.1.2 ). Relative Slip For plane strain rolling, continuity may be maintained...
Abstract
Rolling is unique in that it cannot be conducted without friction. Friction draws the workpiece into the roll gap and facilitates its passage through the deformation zone. This chapter provides an overview of the mechanics and tribology of flat rolling processes and explains how various aspects of the theory apply to shape rolling as well. It derives numerous equations and models to help quantify the forces, torque, and power involved in rolling operations and the associated heating, slip, strain distribution, and deformation in both the workpiece and rolls. It describes the friction and wear that occur in hot and cold rolling under hydrodynamic and mixed-film lubrication; the influence of viscosity, film thickness, rolling speed, interface pressure, pass reduction, and lubricant breakdown; and the effect of surface finish and defects. The chapter also provides best practices for evaluating, applying, and treating lubricants for industrially important materials including iron-base, nickel-base, and aluminum alloys.
Book
Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2021
DOI: 10.31399/asm.tb.tpsfwea.9781627083232
EISBN: 978-1-62708-323-2
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