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hot dipping
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in Surface Engineering to Add a Surface Layer or Coating
> Surface Engineering for Corrosion and Wear Resistance
Published: 01 March 2001
Fig. 4 Corrosion losses of hot dip coatings in the industrial environment of Bethlehem, PA. Source: Ref 18
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Published: 01 November 2013
Fig. 7 Typical hot dip galvanized coating. Note the gradual transition from layer to layer, which results in a strong bond between base metal and coating. Source: Ref 4
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in The Art of Revealing Microstructure
> Metallographer’s Guide: Practices and Procedures for Irons and Steels
Published: 01 March 2002
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Published: 01 January 2000
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Published: 01 December 2008
Fig. 6.17 (a) Diffusion path in hot dip galvanizing (several kinds of compounds are omitted). (b) Diffusion path in the internal oxidation of Cu-Al solution
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Published: 01 September 2022
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350125
EISBN: 978-1-62708-315-7
... Abstract This chapter discusses the use of coating methods and materials and their impact on corrosion and wear behaviors. It provides detailed engineering information on a wide range of processes, including organic, ceramic, and hot dip coating, metal plating and cladding, and the use of weld...
Abstract
This chapter discusses the use of coating methods and materials and their impact on corrosion and wear behaviors. It provides detailed engineering information on a wide range of processes, including organic, ceramic, and hot dip coating, metal plating and cladding, and the use of weld overlays, thermal spraying, and various deposition technologies.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910363
EISBN: 978-1-62708-250-1
..., and inspection and quality assurance. The next section discusses the methods by which metals, and in some cases their alloys, can be applied to almost all other metals and alloys: electroplating, electroless plating, hot dipping, thermal spraying, cladding, pack cementation, vapor deposition, ion implantation...
Abstract
Organic coatings (paints and plastic or rubber linings), metallic coatings, and nonmetallic inorganic coatings (conversion coatings, cements, ceramics, and glasses) are used in applications requiring corrosion protection. These coatings and linings may protect substrates by three basic mechanisms: barrier protection, chemical inhibition, and galvanic (sacrificial) protection. This chapter begins with a section on organic coating and linings, providing a detailed account of the steps involved in the coating process, namely, design and selection, surface preparation, application, and inspection and quality assurance. The next section discusses the methods by which metals, and in some cases their alloys, can be applied to almost all other metals and alloys: electroplating, electroless plating, hot dipping, thermal spraying, cladding, pack cementation, vapor deposition, ion implantation, and laser processing. The last section focuses on nonmetallic inorganic coatings including ceramic coating materials, conversion coatings, and anodized coatings.
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Published: 01 November 2007
Fig. 16.3 Intergranular cracking for (a) alloy 25 and (b) Type 316 coupons after field testing in a hot dip galvanizing tank at 455 °C (850 °F) for a total of 152 h (19 runs). Source: Ref 12
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700059
EISBN: 978-1-62708-279-2
... table of the hot mill (for hot rolled products) or in the cooling section of the continuous annealing furnace (for continuously annealed or hot dip coated products). Steels are produced based on annealing the material in the two-phase intercritical temperature region where the carbon content...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740325
EISBN: 978-1-62708-308-9
... of a turbine blade for a high-performance jet engine, the bulk of the material must have sufficient creep resistance and fatigue strength at the service temperature to provide an acceptably safe service life. On the other hand, the surface must possess sufficient resistance to oxidation and hot corrosion...
Abstract
This chapter covers a wide range of finishing and coating operations, including cleaning, honing, polishing and buffing, and lapping. It discusses the use of rust-preventative compounds, conversion coatings, and plating metals as well as weld overlay, thermal spray, and ceramic coatings and various pack cementation and deposition processes. It also discusses the selection and use of industrial paints and paint application methods.
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Published: 01 January 2000
Fig. 11 Service life (time to 5% rusting of steel surface) versus thickness of hot dip galvanized (zinc) coating for selected atmospheres Atmosphere Description Heavy industrial atmospheres These contain general industrial emissions such as sulfurous gases, corrosive mists
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350001
EISBN: 978-1-62708-315-7
... resistance and heat resistance Hot-dip galvanizing (zinc coatings) Improved corrosion resistance via sacrificial protection of steel substrate Hot-dip aluminizing Improved corrosion and oxidation resistance of steel substrate Hot-dip lead-tin alloy-coatings (terne coatings) Improved corrosion...
Abstract
This chapter begins with a brief review of the different types of surface treatments and coatings used in industry and their effect on properties and performance. It then discusses the importance of corrosion and wear treatments and the consequences of failing to properly implement them in critical industries such as mining, energy production, transportation, and mineral and chemical processing. The chapter also describes basic approaches to dealing with corrosion and wear in steel.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700095
EISBN: 978-1-62708-279-2
... or from the two-phase austenite and ferrite for continuously annealed cold rolled and hot dip coated products. In cold rolled and hot dipped sheets, this microstructure develops by intercritical annealing of the cold rolled sheets followed by quenching to room temperature. Quenching transforms...
Abstract
Dual-phase (DP) steels have the widest usage in automotive industry because of their excellent combination of strength and ductility. This chapter provides an overview of the composition, microstructure, processing, deformation mechanism, mechanical properties, formability, and special attributes of DP steels.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350231
EISBN: 978-1-62708-315-7
... from alkali hydroxides and such al- kaline salts as borates, carbonates, phosphates, or silicates. The clean- ing action may be enhanced by the addition of surface-active agents and special solvents. aluminizing. Forming of an aluminum or aluminum alloy coating on a metal by hot dipping, hot spraying...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.9781627083157
EISBN: 978-1-62708-315-7
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350195
EISBN: 978-1-62708-315-7
... is in contact with another metallic component of a dissimilar material, then galvanically assisted corrosion, which accelerates failure, is very possible. Outdoor, Normal Atmospheric Corrosion For outdoor, normal atmospheric corrosion, consider: Hot dip galvanizing, which can provide prolonged...
Abstract
This chapter provides helpful guidelines for selecting a surface treatment for a given application. It identifies important design factors and applicable treatments for common design scenarios, materials, and operating conditions. It explains why heat treatments and finishing operations may be required before or after processing and how to estimate or predict coating thickness, case depth, hardness, and the likelihood of distortion. It also addresses related issues and considerations such as part handling and fixturing, surface preparation and cleaning requirements, processability, aesthetics, and the influence of design features.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2001
DOI: 10.31399/asm.tb.aub.t61170520
EISBN: 978-1-62708-297-6
... of irons and steels; in zinc casting alloys; as an alloying element in copper, aluminum, magnesium, and other alloys; in wrought zinc alloys; and in zinc chemicals. In the corrosion-protection category, hot dip or continuous galvanizing accounts for the majority of zinc consumption (Hot dip zinc and zinc...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2015
DOI: 10.31399/asm.tb.cpi2.t55030165
EISBN: 978-1-62708-282-2
... a barrier between the metal substrate and the environment. In addition, metallic coatings can sometimes provide cathodic protection when the coating is compromised. Metallic coatings and other inorganic coatings are produced using a variety of techniques, including hot dipping, electroplating, cladding...
Abstract
The basic concept for most methods of corrosion protection is to remove one or more of the electrochemical cell components so that the pure metal or metal alloy of interest will not corrode. Another widely used corrosion protection approach is to change the nature of the anode so that it becomes the cathode (cathodic protection). This chapter briefly reviews these methods of corrosion protection. The factors affecting corrosion behavior are covered. In addition, the chapter provides information on coatings and inhibitors, which are used in corrosion protection.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2007
DOI: 10.31399/asm.tb.htcma.t52080423
EISBN: 978-1-62708-304-1
... in Molten Zinc Zinc melts at 420 °C (790 °F). Molten zinc is widely used in the hot dip galvanizing process to coat steel for corrosion protection. Galvanizing tanks, along with baskets, fixtures, and other accessories, require materials resistant to molten zinc corrosion. Nickel and high-nickel...
Abstract
Liquid metals are frequently used as a heat-transfer medium because of their high thermal conductivities and low vapor pressures. Containment materials used in such heat-transfer systems are subject to molten metal corrosion as well as other problems. This chapter reviews the corrosion behavior of alloys in molten aluminum, zinc, lead, lithium, sodium, magnesium, mercury, cadmium, tin, antimony, and bismuth. It also discusses the problem of liquid metal embrittlement, explaining how it is caused by low-melting-point metals during brazing, welding, and heat treating operations.
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