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Book Chapter
Binder Formulation
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2020
DOI: 10.31399/asm.tb.bpapp.t59290067
EISBN: 978-1-62708-319-5
... with the requirements of a binder system, the historical progression of binder formulations, and the use of binder alternatives to adapt to specific applications. The importance of binder handling strength to shape preservation is emphasized. The chapter provides information on the binders used for room-temperature...
Abstract
This chapter provides details on several specific binder formulations and a discussion of basic binder design concepts. The focus is on customization of the feedstock response to heating, pressurization, or solvent exposure for a specific shaping process. The discussion starts with the requirements of a binder system, the historical progression of binder formulations, and the use of binder alternatives to adapt to specific applications. The importance of binder handling strength to shape preservation is emphasized. The chapter provides information on the binders used for room-temperature shaping, namely slurry and tape casting systems.
Book Chapter
Aluminum Casting Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410001
EISBN: 978-1-62708-280-8
.... Lower yield strength Aluminum alloys for structural components typically have 70% of the yield strength of comparable ductile iron grades. Therefore, the replacing aluminum part has to be bigger to handle the same or similar load conditions. The packaging constraints need room to accommodate...
Abstract
Casting is one of the most economical manufacturing processes for providing shape to components of machinery and is used in a wide range of industries. This chapter is a brief account of the advantages, applications, limitations, and market growth of aluminum casting. It also provides information on the process of conversion of steel and iron parts to aluminum.
Book Chapter
Case Studies of Steel Component Failures in Aerospace Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 September 2008
DOI: 10.31399/asm.tb.fahtsc.t51130351
EISBN: 978-1-62708-284-6
... to a 1240 to 1380 MPa (180 to 200 ksi) tensile strength range. Figure 42 shows the adapter part of the multiple-leg aircraft-handling sling as received for examination. Also shown in Fig. 42 is the location and appearance of the crack that was at a clevis. The crack penetrated completely through...
Abstract
This chapter presents various case histories that illustrate a variety of failure mechanisms experienced by the high-strength steel components in aerospace applications. The components covered are catapult holdback bar, AISI 420 stainless steel roll pin, main landing gear (MLG) lever, inboard flap hinge bolt, nose landing gear piston axle, multiple-leg aircraft-handling sling, aircraft hoist sling, internal spur gear, and MLG axle. In addition, the chapter provides information on full-scale fatigue testing, nondestructive testing, and failure analysis of fin attach bolts.
Image
Work-holding fixtures and wiring techniques used in liquid nitrocarburizing...
Available to PurchasePublished: 01 December 2003
nesting together. Basket may be made of carbon or alloy steel rod and steel wire mesh. Work must be free from oil, or the parts will stick together. Parts must be dry. (b) Inconel basket of simple design. Upper loop of the handle is for lifting; lower loop accommodates a rod which supports the basket over
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Book Chapter
Binder Removal
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2020
DOI: 10.31399/asm.tb.bpapp.t59290139
EISBN: 978-1-62708-319-5
... spherical particles larger than approximately 10 μm is approximately 0.6, giving a coordination number of 6. Smaller particles pack with lower fractional densities, giving lower coordination numbers but higher tensile strengths. Cracks form when the stress generated during handling or binder removal...
Abstract
Binder removal approaches involve various combinations of heat, solvents, vacuum, and pressure. In each variant, the goal is binder removal without component damage. This chapter addresses the factors that control success, showing how process decisions depend on the powder and binder characteristics. The chapter starts with a comparison of binder-, lubricant-, and polymer-removal situations that arise after powder shaping and then describes the general principles of binder removal in powder-binder techniques. The subsequent sections discuss in detail characteristics, operating procedure, equipment setup, advantages, limitations, and applications of first- and second-stage binder removal processes, as well as the factors influencing these processes. Cost issues associated with binder-removal technologies are also discussed.
Book Chapter
Marine Systems Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.tb.ssde.t52310243
EISBN: 978-1-62708-286-0
... Abstract This chapter reviews the major marine applications of stainless steels, including the desalination equipment, shipping containers, and heat exchangers that handle seawater. stainless steels desalination equipment shipping containers heat exchangers Summary AS RECENTLY...
Abstract
This chapter reviews the major marine applications of stainless steels, including the desalination equipment, shipping containers, and heat exchangers that handle seawater.
Book Chapter
Sand and Metal Charge Storage and Handling
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 November 2023
DOI: 10.31399/asm.tb.ceeg.t59370013
EISBN: 978-1-62708-447-5
... Abstract Sand and metallic charge materials are two essential and heavy raw materials that are needed for molding and casting. This chapter focuses on planning and provision for storage and handling of the raw materials needed for casting manufacturing. The major raw materials used for molding...
Abstract
Sand and metallic charge materials are two essential and heavy raw materials that are needed for molding and casting. This chapter focuses on planning and provision for storage and handling of the raw materials needed for casting manufacturing. The major raw materials used for molding and casting are metallic charge materials and nonmetallic materials. The chapter also presents the advantages, limitations, and applications of drum or rotary dryers (also known as rotary kiln dryers) and fluidized bed dryers (also known as vibration fluidized bed dryers).
Book Chapter
Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 June 2007
DOI: 10.31399/asm.tb.pmsspmp.t52000185
EISBN: 978-1-62708-312-6
... MPIF, Metal Powder Industries Federation, Princeton, NJ Sintering is performed at 1150 °C (2100 °F) in hydrogen. Sintered densities are 6.2, 6.4, and 6.5 g/cm 3 for the handle base, plunger, and trigger, respectively. The parts have a minimum ultimate tensile strength of 303 MPa (44,000 psi...
Abstract
This chapter discusses the growing use of sintered stainless steels in automotive applications and various types of filters and filtering media. It also describes how these materials are produced in the form of metal foams and cellular structures and how they serve as flake pigments in corrosion-resistant coatings.
Book Chapter
Corrosion Resistance of Stainless Steels and Nickel Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2015
DOI: 10.31399/asm.tb.cpi2.t55030176
EISBN: 978-1-62708-282-2
...) because of its use in automobile exhaust systems. Duplex grades (containing approximately 50% austenite and 50% ferrite) and precipitation-hardening grades (mostly martensitic) are also available for higher strength applications. Stainless steels are used for consumer products; for machinery...
Abstract
Stainless steels and nickel-base alloys are recognized for their resistance to general corrosion and other categories of corrosion. This chapter examines the effects of specific alloying elements, metallurgical structure, and mechanical conditioning on the corrosion resistance of these alloys. Some categories of corrosion covered are pitting, crevice, intergranular, stress-corrosion cracking, general, and high-temperature corrosion.
Book Chapter
Adhesive Bonding
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290243
EISBN: 978-1-62708-306-5
.../shelf life, shop handling characteristics, cure time/temperature, and service temperature. Advantages of epoxy adhesives include excellent adhesion, high strength, low or no volatiles during cure, low shrinkage, and good chemical resistance. Disadvantages include cost, brittleness unless modified...
Abstract
Adhesive bonding is a widely used industrial joining process in which a polymeric material is used to join two separate pieces (the adherends or substrates). This chapter begins with a discussion on the advantages and disadvantages of adhesive bonding, followed by a section providing information on the theory of adhesion. The chapter then describes the considerations for designing adhesively bonded joints and for testing or characterizing adhesive materials. The following section covers the characteristics of the most important synthetic adhesive systems and five groups of adhesives, namely structural, hot melt, pressure sensitive, water based, and ultraviolet and electron beam cured. The chapter ends with a discussion on some general guidelines for adhesive bonding and the basic steps in the adhesive bonding process.
Book Chapter
Tribological Properties of Cast Irons
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2021
DOI: 10.31399/asm.tb.tpsfwea.t59300179
EISBN: 978-1-62708-323-2
... the achievable toughness and strength. Malleable iron is white iron that is heat treated (malleablizing) so that the graphite will spheroidize, but it never forms spheres that are as well-shaped as those formed in ductile iron. Temper carbon is formed by this process, and the forte of malleable cast iron...
Abstract
This chapter covers the friction and wear behaviors of cast irons. It describes the microstructure and metallurgy of gray, white, malleable, and ductile cast irons, their respective tensile properties, and their suitability for applications involving friction, various types of erosion, and adhesive and abrasive wear.
Book Chapter
Materials Handling
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220253
EISBN: 978-1-62708-341-6
... Abstract Because of its speed and ease of control, induction heating can be readily automated and integrated with other processing steps such as forming, quenching, and joining. Completely automated heating/handling/control systems have been developed and are offered by induction equipment...
Abstract
Because of its speed and ease of control, induction heating can be readily automated and integrated with other processing steps such as forming, quenching, and joining. Completely automated heating/handling/control systems have been developed and are offered by induction equipment manufacturers. This chapter deals with materials handling and automation. First, it summarizes basic considerations such as generic system designs, fixture materials, and special electrical problems to be avoided. Next, it describes and provides examples of materials-handling systems in induction billet heating, bar heating, heat treatment, soldering, brazing, and other induction-based processes. The final section discusses the use of robots for parts handling in induction heating systems.
Book Chapter
Design and Certification Considerations
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.scm.t52870489
EISBN: 978-1-62708-314-0
... composite products. E-glass is a low-cost, high-density, low-modulus fiber that has good corrosion resistance and good handling characteristics. S-2 glass was developed in response to the need for a higher-strength fiber for filament-wound pressure vessels and solid rocket motor casings. Although more...
Abstract
This chapter discusses design and certification considerations, including materials and process selection, the building block approach to certification, design allowables, and design guidelines. It also includes information on damage tolerance and environmental sensitivity.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2011
DOI: 10.31399/asm.tb.cfw.t52860001
EISBN: 978-1-62708-338-6
... not eliminate the need for proper fiber handling. This chapter is a primer on modern filament winding equipment and its use, starting with an overview of machine control and then discussing the design and structural analysis of filament wound components such as pressure vessels, pipes, grid structures, deep sea...
Abstract
Most filament winding machines now have computer controls and at least three axes. Winding with four axes is increasingly common because the shapes of the products have evolved to include more complexity. The automation used on the winding machine and ancillary components does not eliminate the need for proper fiber handling. This chapter is a primer on modern filament winding equipment and its use, starting with an overview of machine control and then discussing the design and structural analysis of filament wound components such as pressure vessels, pipes, grid structures, deep sea oil platform drill risers, high-speed rotors, and filament-wound preforms.
Book Chapter
Industrial Applications of Steel Castings
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200007
EISBN: 978-1-62708-354-6
... building, and construction work is subjected to rough handling in the field. This equipment requires high strength, shock and abrasion resistance, and low weight. These requirements are met with steel castings. Many parts of road building equipment are steel castings, such as the drum lagging casting...
Abstract
Steel castings are produced in thousands of designs for different applications. They fill needs in many industries, including transportation, construction machinery, earthmoving equipment, rolling mills, mining, oil and gas exploration, and power generation. This chapter touches upon the variety of applications for which steel castings can be supplied and the ranges of casting size and complexity. Photographs in this chapter provide an understanding of these applications, their size and complexity, and the types of cast steels produced.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 31 October 2024
DOI: 10.31399/asm.tb.ahsssta2.t59410319
EISBN: 978-1-62708-482-6
... Abstract Integrated computational materials engineering (ICME) is a novel approach to design, develop, and deploy materials. This chapter presents ICME and the development of third generation advanced high-strength steels. advanced high-strength steel integrated computational materials...
Abstract
Integrated computational materials engineering (ICME) is a novel approach to design, develop, and deploy materials. This chapter presents ICME and the development of third generation advanced high-strength steels.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 February 2005
DOI: 10.31399/asm.tb.chffa.t51040001
EISBN: 978-1-62708-300-3
..., such as machining, grinding, and heat treating, in order to complete the transformation from the raw material to the finished and assembly-ready part. Desirable material properties for forming include low yield strength and high ductility. These properties are affected by temperature and rate of deformation (strain...
Abstract
This chapter provides a brief introduction to manufacturing processes used to produce metal parts and how they differ in terms of achievable geometries, tolerances, surface finishes, and production rate.
Book Chapter
Adhesive Bonding
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.scm.t52870235
EISBN: 978-1-62708-314-0
..., as a function of different levels of moisture in the adhesive film prior to bonding, is shown in Fig. 8.13 . Like prepreg, film adhesives should be handled and applied in a temperature-and humidity-controlled clean room. Fig. 8.13 Effects of prebond moisture on fatigue strength. Source: Ref 8...
Abstract
This chapter explains how polymeric adhesives are applied to composite as well as metal parts, forming bonded structures. It describes surface preparation practices and techniques, epoxy selection and use, and bonding procedures.
Book Chapter
Beryllium
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 October 2012
DOI: 10.31399/asm.tb.lmub.t53550193
EISBN: 978-1-62708-307-2
.... In addition to the limitation on structural integrity imposed by casting, the grain size of as-cast beryllium is quite coarse (>50 μm, or >0.002 in.). The ductility and strength of beryllium depend primarily on grain size and require grain sizes of less than approximately 15 μm (600 μin.) in structural...
Abstract
Beryllium is an extraordinary metal with an unusual combination of physical and mechanical properties. It has low density, high stiffness, and excellent dimensional stability. It is also transparent to x-rays and can be machined to extremely close tolerances. This chapter discusses the properties, compositions, and processing characteristics of beryllium and its alloys. It provides information on powder production and consolidation, commercial designations and grades, wrought products, and forming processes. It also discusses the issue of corrosion, the use of protective treatments and coatings, and health and safety concerns.
Book Chapter
Extrusion Press and Auxiliary Equipment
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2025
DOI: 10.31399/asm.tb.aet2.t59420063
EISBN: 978-1-62708-487-1
... with high productivity, is also included. The major press and tooling components of basic types of extrusion presses for making solid sections, bars, strips, rods, tubes, and hollow sections are shown. Auxiliary and handling equipment is discussed. bars billet furnace extrusion presses press...
Abstract
In this chapter, the fundamental concepts of different types of extrusion presses and major press components are discussed. An outline of the recently integrated system, from billet furnaces and log shears to age ovens and stacking equipment to control the entire manufacturing process with high productivity, is also included. The major press and tooling components of basic types of extrusion presses for making solid sections, bars, strips, rods, tubes, and hollow sections are shown. Auxiliary and handling equipment is discussed.
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