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grinding
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.omfrc.t53030043
EISBN: 978-1-62708-349-2
... Abstract Rough grinding and polishing of mounted specimens are required to prepare the composite sample for optical analysis. This chapter describes these techniques for preparing composite materials. First, it provides information on grinding and polishing equipment and describes the processes...
Abstract
Rough grinding and polishing of mounted specimens are required to prepare the composite sample for optical analysis. This chapter describes these techniques for preparing composite materials. First, it provides information on grinding and polishing equipment and describes the processes and process variables for sample preparation. Then, the chapter discusses the processes of abrasive sizing for grinding and rough polishing. Next, it provides a summary of grinding methods, rough polishing, and final polishing. Finally, information on common polishing artifacts that can result from any of the steps is provided.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2005
DOI: 10.31399/asm.tb.gmpm.t51250089
EISBN: 978-1-62708-345-4
... a comparison of steels for gear cutting. The operating principles of computer numerical control and hobbing machines are also covered. This is followed by sections that discuss the processes involved in grinding, honing, and lapping of gears. Finally, the chapter provides information on the superfinishing...
Abstract
Metal removal processes for gear manufacture can be grouped into two general categories: rough machining (or gear cutting) and finishing (or high-precision machining). This chapter discusses the processes involved in machining for bevel and other gears. The chapter describes the type of gear as the major variable and discusses the machining methods best suited to specific conditions. Next, the chapter provides information on gear cutter material and nominal speeds and feeds for gear hobbing. Further, it describes the cutting fluids recommended for gear cutting and presents a comparison of steels for gear cutting. The operating principles of computer numerical control and hobbing machines are also covered. This is followed by sections that discuss the processes involved in grinding, honing, and lapping of gears. Finally, the chapter provides information on the superfinishing of gears.
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Published: 30 September 2023
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Published: 01 November 2013
Fig. 34 Production grinding applications of grinding wheels. Either conventional abrasives or superabrasives may be employed. (a) Horizontal-spindle surface grinding. (b) Vertical-spindle surface grinding. (c) Creep feed grinding. (d) Outside diameter cylindrical grinding. (e) Internal
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Published: 30 September 2023
Figure 13.50: Plunge grinding of (a) a surface; (b) a slot; and (c) surface grinding with cross feed.
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Published: 30 September 2023
Figure 13.56: Effects of carbide-forming elements on grinding ratio in grinding of various steels with diamond wheels.
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Published: 30 September 2023
Figure 13.57: Effects of grinding fluids on (a) surface temperature in grinding with resin-bonded alumina wheels and (b) grinding ratio in grinding with CBN wheels.
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in Overview of the Mechanisms of Failure in Heat Treated Steel Components
> Failure Analysis of Heat Treated Steel Components
Published: 01 September 2008
Fig. 2 Large gear that cracked during grinding operations. Localized thermal gradients during grinding resulted in high residual stresses and eventual cracking. Temper etching (dilute nitric acid in water) revealed the presence of abusive grinding.
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in Sources of Failures in Carburized and Carbonitrided Components
> Failure Analysis of Heat Treated Steel Components
Published: 01 September 2008
Fig. 37 Example of grinding cracks on the flank of a worm gear. Source: Ref 85
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in Steel Failures due to Tempering and Isothermal Heat Treatment
> Failure Analysis of Heat Treated Steel Components
Published: 01 September 2008
Fig. 26 Grinding cracks on AISI 5160 steel cam shaft after induction hardening and low tempering (high-hardness tempering). Original magnification: 200×
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Published: 01 September 2008
Fig. 12 Examples of grinding cracks. (a) Two views of an S1 tool cutter die cracked and spalled after grinding. As-received (left) and after magnetic particle testing (right), accentuating the cracks Source: Ref 9 . (b) A D2 die that cracked due to incorrect grinding (arrow indicates grinding
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Published: 01 September 2008
Fig. 13 (a) White layer on a tool surface rehardened by an incorrect grinding procedure. (b) Typical hardness profile in regions close to cracks. Source: Ref 11
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in Metallographic Technique: Micrography
> Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 5.3 Schematic presentation of subsurface work hardening caused by grinding.
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in Metallographic Technique: Micrography
> Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 5.6 Poorly polished sample. Many scratches from grinding or from previous polishing steps are visible.
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Published: 01 September 2008
Fig. 75 Basic forms of wear and damage on the grinding wheel grain. Source: Ref 15 , 64
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Published: 01 September 2008
Fig. 77 Grinding temperature cycles in different depths in the hardened steel at given grinding conditions. Source: Ref 15 , 65
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Published: 01 September 2008
Fig. 80 Subsurface profile of relative grinding stress on bearing location “A”. Source: Ref 15
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Published: 01 September 2008
Fig. 81 Relative grinding stress region through thin surface layer after gentle grinding conditions. Source: Ref 54
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Published: 01 September 2008
Fig. 82 Relative grinding stress region through thin surface layer after abusive or normal grinding conditions. Source: Ref 54
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Published: 01 November 2012
Fig. 48 Surface characteristics produced by low-stress and abusive grinding of AISI 4340 steel. (a) Low-stress grinding produced no visible surface alterations. (b) The untempered martensitic white layer shown from abusive conditions has a hardness of 65 HRC and is approximately 0.025 to 0.050
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