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forging processes
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 February 2005
DOI: 10.31399/asm.tb.chffa.t51040007
EISBN: 978-1-62708-300-3
... processes, including closed-die forging, extrusion, electrical upsetting, radial forging, hobbing, isothermal forging, open-die forging, orbital forging, and coining. forging processes 2.1 Introduction In forging, an initially simple part—a billet, for example—is plastically deformed between...
Abstract
This chapter explains that the key to forging is understanding and controlling metal flow and influential factors such as tool geometry, the mechanics of interface friction, material characteristics, and thermal conditions in the deformation zone. It also reviews common forging processes, including closed-die forging, extrusion, electrical upsetting, radial forging, hobbing, isothermal forging, open-die forging, orbital forging, and coining.
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Published: 30 September 2023
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![Contact time components in <span class="search-highlight">forging</span> <span class="search-highlight">processes</span> [ Dahl et al., 1998 ]](https://asm.silverchair-cdn.com/asm/content_public/books/126/parts/t51040295/3/s_t51040295-f7.png?Expires=2147483647&Signature=dzTkijf6bdlpRXARNA2erZ8R8Fg-n-GU8yGvkaQe~er8T6MqfM9VPqzLyWCnvydJjrL-oCd~ryGywpshW~v5FXNJupGigh6x39GYH42zpbRiQGn795SiqgOERR5eZRrgOc9JdPSWxkFJyC11-3QSMTVp0nEpLEh3-oXmBs-AM3ELEY2UchdOIyeq2xbOqDz-UZ2v4C5oIcFQZJyB3RdwsvX3YfMHuu3aWjSXrLBwbBGlCjgHZhsd2~GVh7YYT85eCt0PK6BpFUioqI12IYTkVKcggOMx7td7LdwvfhK3kReMCjhGLGO0owwPDSDZiiwFvC88cv3XdPVbkd19BffuIg__&Key-Pair-Id=APKAIE5G5CRDK6RD3PGA)
in Die Failures in Cold and Hot Forging
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
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Published: 01 September 2005
Fig. 10 Material/weight savings using the near-net shape forging process. The large spur gear weighs 25 kg (55 lb) as a blank (left side). As a forged tooth gear (right side) with 1 mm (0.04 in.) of stock allowance on the tooth profile for finish machining, it weighs 17 kg (37 lb). Source
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Published: 01 December 2018
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Published: 01 October 2011
Fig. 6.1 Radial forge processing of nickel-base superalloy into round billet. Courtesy of Allvac ATI
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Published: 01 September 2008
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Published: 01 September 2008
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in Process Modeling in Impression-Die Forging Using Finite-Element Analysis
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
Fig. 16.13 Automotive component formed by forward/backward hot forging process [ Brucelle et al., 1999 ]
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in Process Modeling in Cold Forging Using Finite-Element Analysis
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
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![Upset <span class="search-highlight">forging</span> <span class="search-highlight">process</span> [ Luig, 1993 ]](https://asm.silverchair-cdn.com/asm/content_public/books/126/parts/t51040295/3/s_t51040295-f25.png?Expires=2147483647&Signature=rvzsLhj8KHlb5DuYBaCX1SFcvssLpTQ5py4r6eGF93O5d27~Gbz9TtBbl5NHMY2OcGzlvE-F5seMpBdjkkvPZlLmJjaP4UJzXW-5EvhKdGcJVudItjs6yP4jlzyFmHM4M-H~HXm14wxxTiV~cVthOk6bGCeI7lVFN1m0lNYQC1-BbGkfpLpl3AV2dGZbNVI0fUjH-TG~2LllQdiVq0q4K-5wpC4RI70-ojzN5bDOQUDa0NwOoc93PUYrEyYUJNkwsw~roPFV~k~UI4U0Vjbd6ylPpZGJuRpwh-P2YQ6e6VDNPlD-bUpa6swJnQSfp3aji3nAHwwt-mkhcwxJVNGT~g__&Key-Pair-Id=APKAIE5G5CRDK6RD3PGA)
in Die Failures in Cold and Hot Forging
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
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![FEM model of hot precision <span class="search-highlight">forging</span> <span class="search-highlight">process</span> [ Dahl et al., 1999 ]](https://asm.silverchair-cdn.com/asm/content_public/books/126/parts/t51040295/3/s_t51040295-f33.png?Expires=2147483647&Signature=Aj39WTTuWDXgjzMDzjE4By8o-a8iNzSmztHAHAaCpEgcPbBMf~WMxw0VnXfmRb37R0ZeyzGT-Ha8jpDM3xZ5sD9a9GBEL237XN9qORZuS6vjcK27qaM~3wPlB5K~ujZanea1ElL4u3wVI77DthQ9EHSdRemVc4gWrp946GLzvRibit20GVFq8ykCyhWVMaraVvVZIS6Au8or4ekXqcv69blAk2uPl96A1egr27zIgjfblsJxX-vdsSjAH4cg6wm0ihsXLL096JKn3nFIyy0HKxvLOMWWz6ORdAZS49zKwsjf1gCXCUBt5GZU~9m4evsJ~oHZR2KHlWlXUsJ6CiN8KA__&Key-Pair-Id=APKAIE5G5CRDK6RD3PGA)
in Die Failures in Cold and Hot Forging
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
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in Near-Net Shape Forging and New Developments
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
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![Gear <span class="search-highlight">forging</span> <span class="search-highlight">process</span> utilizing divided flow [ Kondo, 1999 ]](https://asm.silverchair-cdn.com/asm/content_public/books/126/parts/t51040319/3/s_t51040319-f10.png?Expires=2147483647&Signature=0IN3zf34Do~Ga6UGeyed3RXfrG1iZ8fxZ1UP~XzffjcccOUXsRJlJpFw3GlJD2GLRI6JYyS8v6ZPQc6zkea-tmF4jDBnTm5bLINKSIPtKlyj9aQWaxKhfjb5qKG5IGBYJKIfjGv6AIvGR~u62RZboNK0v4gU1SLtNnAwaTmcA7VHNEti54ZLy2BDXPHbFKZn9se~~rURRmT5GfC18hM-iloazCkyjbJseyh3oRLHKEOZCEYWtKe2rbXjJOfSp6AIqOP-xyz57Q097ExhRw1JdpbgYK3pfLEGCGFcHAEzpKP5VQ1b2999Uxo5eEiJzGEY2uffuMMmdeagVvnlYb5NLQ__&Key-Pair-Id=APKAIE5G5CRDK6RD3PGA)
in Near-Net Shape Forging and New Developments
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
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in Near-Net Shape Forging and New Developments
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
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in Methods of Analysis for Forging Operations
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
Fig. 9.8 Three-dimensional non-isothermal FE simulation of a forging process. (a) FE model. (b) Final part with temperature contour.
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![A flow chart illustrating <span class="search-highlight">forging</span> <span class="search-highlight">process</span> design [ Vasquez et al., 2000 ]](https://asm.silverchair-cdn.com/asm/content_public/books/126/parts/t51040159/3/s_t51040159-f1.png?Expires=2147483647&Signature=0-~C7UDxzKoJL-ykdjo0dwcKRzjzNSTZfgHXebdCkuHPOGgCwwcNuuwY3hGvoRcDxaiifpvw8PTFMfIse-0lk~GnQWo54wYta3Ku8NWnb4zD8F8oghhwul~sWlROdbyU-YMscIwL0s6bwMPmAD~1wGcbK7OZefPsmaapSIZSEHh2oEVxDvyeCqqZHgvCAok5jFgESZ1rAqLnTDQI2brhlCXoP1J7oqPk5eqoksNonYvDzU931SwwtJXrQp0CHk4N3IHwafxsND4AYb7Q8NeMnZBMiydytO~JPNBWdCGp4g5DPqOhN5TOFYlFSneFZ6uVaiiunD4R64BFDDPvbmfCcw__&Key-Pair-Id=APKAIE5G5CRDK6RD3PGA)
in Process Design in Impression-Die Forging
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
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in A Simplified Method to Estimate Forging Load in Impression-Die Forging
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
Fig. 15.1 Interaction of significant variables in closed-die forging process [ Nagpal et al., 1975 ]
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in Plastic Deformation: Strain and Strain Rate
> Cold and Hot Forging<subtitle>Fundamentals and Applications</subtitle>
Published: 01 February 2005
Fig. 3.5 Metal flow in certain forming processes. (a) Non-steady-state upset forging. (b) Steady-state extrusion. [ Lange, 1972 ]
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 February 2005
DOI: 10.31399/asm.tb.chffa.t51040237
EISBN: 978-1-62708-300-3
... Abstract This chapter discusses the use of finite-element methods for modeling cold forging processes. The discussion covers process modeling inputs, such as geometric parameters, material properties, and interface conditions, and includes several application examples. cold forging...
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