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flux inclusions

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Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2015
DOI: 10.31399/asm.tb.cpi2.t55030172
EISBN: 978-1-62708-282-2
...-metal contamination, blast residues, flux inclusions, and galvanic attack. corrosion resistance magnesium alloys chemical composition heat treatment grain size cold working heavy-metal contamination blast residues flux inclusions galvanic attack MAGNESIUM AND MAGNESIUM ALLOYS...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.tb.aacppa.t51140047
EISBN: 978-1-62708-335-5
.... The prevention of inclusions is the product of equipment and practices that minimize oxidation, avoid entrainment, and effectively remove particulate by fluxing reactions or filtration. Degassing with inert (argon) or quasi-inert (nitrogen) gases are only partially effective in the removal of included matter...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2000
DOI: 10.31399/asm.tb.aet.t68260119
EISBN: 978-1-62708-336-2
... melting, oxide formation and nonmetallic impurities are quite common. Impurities may appear in the form of liquid and solid inclusions that persist through melt solidification into the casting billet. Fluxing of the melt facilitates the accumulation and separation of such undesirable constituents from...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 1997
DOI: 10.31399/asm.tb.wip.t65930197
EISBN: 978-1-62708-359-1
..., nonmetallic inclusions, cracks, and undercuts when welding is restarted. In welds completed without interruption, discontinuities can be detected visually or by nondestructive testing. Inclusions Slag inclusions derived from the flux pool may be found at the weld interface. These inclusions can be best...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720411
EISBN: 978-1-62708-305-8
... welding (SAW) Slag inclusions Incomplete fusion/Incomplete penetration Porosity Flux cored arc welding (FCAW) Slag inclusions Porosity Incomplete fusion/Incomplete penetration Gas metal arc welding (GMAW) Porosity Incomplete fusion/Incomplete penetration Gas tungsten arc welding (GTAW...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2007
DOI: 10.31399/asm.tb.smnm.t52140055
EISBN: 978-1-62708-264-8
... attached to it. If the solder at the joint region is simply melted without applying a flux, the molten solder metal will form a ball shape and not flow into the joint. Applying a flux causes the molten solder to flow into the joint. The liquid metal appears to be sucked into the joint, and, in fact...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.tb.msisep.t59220009
EISBN: 978-1-62708-259-4
... balance for this process. Temperature gets sufficiently high for liquid metal to drop through the lower part of the furnace, where it is collected in the hearth. A mixture of the nonreduced impurities and fluxes added to the charge leads to the formation of a liquid slag. Density difference and surface...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 1997
DOI: 10.31399/asm.tb.wip.t65930085
EISBN: 978-1-62708-359-1
... is the preferred method for detecting surface-breaking and, under certain circumstances, near-surface flaws in situations where a test material can be magnetized. This method depends on the flaw disrupting the magnetic flux generated along the surface of the weld by a permanent magnet or electromagnets...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060085
EISBN: 978-1-62708-261-7
... the design and operation of melting furnaces as well as melting practices and the role of fluxing. It also discusses casting methods, nonferrous casting alloys, and atomization processes used to make metal powders. atomization foundry casting melting furnaces nonferrous casting alloys...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290023
EISBN: 978-1-62708-306-5
... Produce a smooth weld contour Reduce spatter and fume The slag that forms during welding covers the hot weld metal and protects it from the atmosphere. Welding slag consists of the glass-forming components of the flux, as well as inclusions that form in the weld pool, coalesce, rise, and become...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2005
DOI: 10.31399/asm.tb.faesmch.t51270019
EISBN: 978-1-62708-301-0
... Chemical Analysis Chemical analysis of samples from the component provides information regarding any deviation from the standard specifications, compositional inhomogeneities, impurities, inclusions, segregations, and so forth. It also helps in identifying the nature of corrosion products, coatings...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 1999
DOI: 10.31399/asm.tb.lmcs.t66560309
EISBN: 978-1-62708-291-4
... is dispersed. The inclusions are composed of primary dendrites of iron oxide (FeO— wüstite ) and a eutectic of iron oxide and iron silicate (2FeO·SiO 2 — fayalite ). The eutectic melts at ~1180 °C and then can dissolve iron oxide; as a consequence it acts as a flux when it is expelled onto the joint surfaces...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720365
EISBN: 978-1-62708-305-8
... concentration in excess of about 5 ppm has been associated with flaking, especially in heavy sections and high carbon steels. Hydrogen flakes ( Fig. 3 ) are small cracks produced by hydrogen that has diffused to grain boundaries and other preferred sites, for example, at inclusion/matrix interfaces. However...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 1997
DOI: 10.31399/asm.tb.wip.9781627083591
EISBN: 978-1-62708-359-1
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230105
EISBN: 978-1-62708-351-5
... Soldering atmosphere Relative thermal conductivity Carbon dioxide 0.62 Argon 0.68 Nitrogen 0.99 Air 1 Helium 5.8 Hydrogen 6.9 Selected self-fluxing alloys based on copper-(silver)-phosphorus and their melting ranges Table 3.5 Selected self-fluxing alloys based on copper...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2015
DOI: 10.31399/asm.tb.spsp2.t54410163
EISBN: 978-1-62708-265-5
... Inclusions and chemical segregation are factors in many process-induced failures involving steel parts. Inclusions are nonmetallic compounds introduced during production; segregation is a type of chemical partitioning that occurs during solidification. This chapter discusses the origins...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2008
DOI: 10.31399/asm.tb.fahtsc.t51130151
EISBN: 978-1-62708-284-6
... Abstract This chapter describes cast steel features that may be identified or attributed to component failure during heat treatment or subsequent processing or service, namely porosity (generated by the presence of gas as well as by shrinkage pores), decarburization, cold joint, and inclusions...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.tb.ssde.t52310201
EISBN: 978-1-62708-286-0
.... When austenite freezes, it strongly rejects sulfur to the intergranular areas, where it forms weak films. This is solved by balancing the composition so that alloys solidify first as ferrite, which does not reject the sulfur, forcing it to precipitate as sulfide inclusions within the grains...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740001
EISBN: 978-1-62708-308-9
... reaction takes place in a blast furnace, shown schematically in Fig. 2 , which is essentially a tall, hollow, cylindrical structure with a steel outer shell lined on the inside with refractory brick. The raw materials for a blast furnace charge are iron ore, coking coal, and fluxes, mainly limestone. Coke...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 1997
DOI: 10.31399/asm.tb.wip.t65930365
EISBN: 978-1-62708-359-1
...%). Low operator factor. Equipment cost is low and spare parts are minimal. Welding speeds are generally low. Housekeeping is required to deslag and dispose of flux and electrode stubs. Strongly dependent on the skill of the welder. Lack of fusion or slag inclusions are potential problems. The relatively...