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filler alloys
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2007
DOI: 10.31399/asm.tb.htcma.t52080445
EISBN: 978-1-62708-304-1
... alloys; and iron-, nickel- and cobalt-base filler metals. cast corrosion resistant alloys cast nickel alloys chemical composition cobalt-base alloys filler metals heat-resistant alloys nickel alloys oxide-dispersion-strengthened alloys wrought iron alloys wrought stainless steel...
Abstract
This appendix is a collection of tables listing the chemical compositions of wrought ferritic steels; wrought stainless steels; cast corrosion- and heat-resistant alloys; wrought iron-, nickel-, and cobalt-base alloys; cast nickel- and cobalt-base alloys; oxide-dispersion-strengthened alloys; and iron-, nickel- and cobalt-base filler metals.
Image
Published: 01 July 1997
Fig. 8 Relative crack sensitivity ratings of selected aluminum (base alloy/filler alloy) combinations
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 1997
DOI: 10.31399/asm.tb.wip.t65930283
EISBN: 978-1-62708-359-1
... properties that affect welding, namely oxide characteristics; the solubility of hydrogen in molten aluminum; and its thermal, electrical, and nonmagnetic characteristics. The article addresses the primary factors commonly considered when selecting a welding filler alloy, namely ease of welding or freedom...
Abstract
This article reviews weldability of aluminum alloys and factors that affect weld performance. It first addresses hot tears, which can form during the welding of various aluminum alloys. It then presents comparison data from different weldability tests and discusses the specific properties that affect welding, namely oxide characteristics; the solubility of hydrogen in molten aluminum; and its thermal, electrical, and nonmagnetic characteristics. The article addresses the primary factors commonly considered when selecting a welding filler alloy, namely ease of welding or freedom from cracking, tensile or shear strength of the weld, weld ductility, service temperature, corrosion resistance, and color match between the weld and base alloy after anodizing. A number of factors, both global and local, that influence the fatigue performance of welded aluminum joints are also covered.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 1999
DOI: 10.31399/asm.tb.caaa.t67870161
EISBN: 978-1-62708-299-0
... of weldments in aluminum alloys is affected by the alloy being welded and by the filler alloy and welding process used. Galvanic cells that cause corrosion can be created because of corrosion potential differences among the base (parent) metal, the filler metal, and the heat-affected regions where...
Abstract
This chapter describes the factors that affect the corrosion performance of aluminum assemblies joined by methods such as welding, brazing, soldering, and adhesive bonding. The factors covered include galvanic effects, crevices, and assembly stresses in products susceptible to stress-corrosion cracking.
Book Chapter
Book: Corrosion of Weldments
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2006
DOI: 10.31399/asm.tb.cw.t51820143
EISBN: 978-1-62708-339-3
... Behavior of Aluminum Alloy Weldments Galvanic Effects The resistance to corrosion of weldments in aluminum alloys is affected by the alloy being welded and by the filler alloy and welding process used. Galvanic cells that cause corrosion can be created because of corrosion potential differences...
Abstract
The nonferrous alloys described in this chapter include aluminum and aluminum alloys, copper and copper alloys, titanium and titanium alloys, zirconium and zirconium alloys, and tantalum and tantalum alloys. Some of the factors that affect the corrosion performance of welded nonferrous assemblies include galvanic effects, crevices, assembly stresses in products susceptible to stress-corrosion cracking, and hydrogen pickup and subsequent cracking. The emphasis is placed on the compositions, general welding considerations, and corrosion behavior of these alloys.
Image
Published: 01 December 2015
Fig. 3 Welded assemblies of aluminum alloy 7005 with alloy 5356 filler metal after a 1 year exposure to seawater. (a) As-welded assembly shows severe localized corrosion in the HAZ. (b) Specimen showing the beneficial effects of postweld aging. Corrosion potentials of different areas
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Image
in Corrosion of Welded, Brazed, Soldered, and Adhesive-Bonded Joints
> Corrosion of Aluminum and Aluminum Alloys
Published: 01 August 1999
Fig. 2 Welded assemblies of aluminum alloy 7005 with alloy 5356 filler metal after a one-year exposure to seawater. (a) As-welded assembly shows severe localized corrosion in the HAZ. (b) Specimen showing the beneficial effects of postweld aging. Corrosion potentials of different areas
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Image
Published: 01 December 2006
Fig. 2 Welded assemblies of aluminum alloy 7005 with alloy 5356 filler metal after a one-year exposure to seawater. (a) As-welded assembly shows severe localized corrosion in the HAZ. (b) Specimen showing the beneficial effects of postweld aging. Corrosion potentials of different areas
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Image
Published: 01 July 1997
Fig. 3 Microstructures of alloy 400 (UNS N04400) welded with filler metal 60. (a) As welded; cyanide persulfate etchant, 70x. (b) Welded, plus 20% cold reduction, plus anneal at 871 °C (1600 °F) 2 h; cyanide persulfate etchant, 150x. Source: Ref 4
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Image
in Properties and Performance of Aluminum Castings
> Aluminum Alloy Castings<subtitle>Properties, Processes, and Applications</subtitle>
Published: 01 December 2004
Fig. 8.13 Notch-yield ratio versus tensile yield strength for welds in aluminum alloy castings for combinations of casting alloys and filler alloys (middle number)
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Image
in Properties and Performance of Aluminum Castings
> Aluminum Alloy Castings<subtitle>Properties, Processes, and Applications</subtitle>
Published: 01 December 2004
Fig. 8.12 Rankings of notch toughness of welds in aluminum casting alloys based upon notch-yield ratio for combinations of casting alloys and filler alloys (middle number)
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Image
in Properties and Performance of Aluminum Castings
> Aluminum Alloy Castings<subtitle>Properties, Processes, and Applications</subtitle>
Published: 01 December 2004
Fig. 8.17 Notch-yield ratio versus tensile yield strength for welded aluminum alloy castings at –320 °F (–196 °C) for combinations of casting alloys and filler alloys (middle number)
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Book: Principles of Brazing
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230143
EISBN: 978-1-62708-351-5
... and their solutions as well as service environment considerations. brazing erosion filler alloys mechanical constraints metallurgical constraints wetting THIS CHAPTER CONSIDERS the role of materials in brazing operations and the manner in which they impact on the choice of processing conditions...
Abstract
This chapter considers the role of materials in brazing operations and the manner in which they impact on the choice of processing conditions and their optimization. The concepts covered are metallurgical and mechanical constraints, and constraints imposed by the components and their solutions as well as service environment considerations.
Image
Published: 01 April 2004
Fig. 5.29 Finite-element analysis prediction of the geometry of a ceramic-metal brazed joint, at its periphery, at the solidus temperature of the filler alloy and on cooling to room temperature
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Image
Published: 01 August 2005
Fig. 2.28 Effect of impurity elements on the impact strength of joints made in mild steel using an Ag-Cu-Zn-Cd filler alloy. Adapted from Boughton and Sloboda [1970]
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Image
Published: 01 August 2005
Fig. 7.20 Influence of the brazing atmosphere on the shear strength of ZrO 2 /mild steel joints made with Ag-Cu-3Ti filler alloy. Adapted from Weise, Malikowski, and Krappitz [1989]
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Book: Principles of Soldering
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2004
DOI: 10.31399/asm.tb.ps.t62440145
EISBN: 978-1-62708-352-2
..., a selection of filler alloys can be made, each of which will impose its own set of limiting conditions. Among the most important of these are the minimum practicable joining temperature (i.e., liquidus temperature of the filler alloy, with the addition of a margin to allow for possible temperature gradients...
Abstract
This chapter considers the materials and processing aspects of soldering and the manner in which these interrelate in the development of joining processes. It discusses the processes involved in eliminating or suppressing metallurgical and mechanical constraints as well as constraints imposed by the components.
Image
Published: 01 July 1997
Fig. 6 Inverted tee-joint fillet weld weldability test data. Shaded bars indicate welds made with commercial filler alloys. Black bars indicate welds made with base metal strips. Source: Ref 6
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2015
DOI: 10.31399/asm.tb.cpi2.t55030112
EISBN: 978-1-62708-282-2
... IT IS NOT UNUSUAL to find that, although the wrought form of a metal or alloy is resistant to corrosion in a particular environment, the welded counterpart is not. Further, welds can be made with or without the addition of filler metal. However, there are also many instances in which the weld exhibits corrosion...
Book Chapter
Book: Principles of Brazing
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230221
EISBN: 978-1-62708-351-5
..., one or more of which is nonmetallic, in order to achieve assemblies with specific combinations of properties. As pointed out in earlier chapters, for a molten alloy to wet and spread over the joint surfaces, a degree of chemical interaction between the filler metal and the parent materials...
Abstract
This chapter discusses the processes involved in the wetting, spreading, and chemical interaction of a braze on a nonmetal. The chapter reviews the key materials and process issues relating to the joining of nonmetals using active brazing. Emphasis is placed on the differences in brazing to metals by established methods. The chapter also describes the designing process and properties of metal/nonmetal joints.
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