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Published: 01 December 2003
Fig. 11 Add acid to water, not vice versa. Wear a full apron, a full face mask, rubber gloves, long sleeves, and shoe protection.
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.bcp.t52230513
EISBN: 978-1-62708-298-3
..., rubber booties, full-face respiratory protection (29 CFR 1910.134), and two pairs of protective gloves. Personnel lapel samplers and air pumps are set to monitor worker breathing space in the vicinity but outside of respiratory protection. Separate clothing change areas, laundry facilities, and eating...
Abstract
This chapter covers regulatory requirements, safe handling practices, hazard analysis and control, dismantling and decommissioning, and waste disposal. It also includes references for additional information on government regulations.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2022
DOI: 10.31399/asm.tb.tstap.t56040101
EISBN: 978-1-62708-428-4
... not grit blast coating surface.) Apply a layer of glue on the coating surface. Place the coated samples with applied glue layer into V groove of curing fixture. (See example of V groove gravity fixture in Fig. 3 .) Add mating cap in the fixture with the grit blasted surface facing the glue layer...
Abstract
This article addresses critical aspects in bond testing of thermal spray coatings and provides step-by-step guidance for obtaining representative and reproducible test results based on ASTM C633 and other applicable industry standards. It clarifies details of ASTM C633 requirements and provides examples of the best practice confirmed by hundreds of tests performed worldwide, adopted by numerous industrial standards, and requested to comply with international technical standardization and certification organizations such ISO, AS, SAE, and Nadcap.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.bcp.t52230499
EISBN: 978-1-62708-298-3
... surfaces, and/or surfaces covered with particulates, preferably gloves that are resistant to being pierced and cut. Eye shielding (safety glasses, face shield, welder’s helmet) that is appropriate for the job should be used. Protective overgarments or work clothes should be worn if there is any danger...
Abstract
Beryllium-related lung diseases were first reported in the 1930s, several years after the emergence of beryllium metals in manufactured products. Since then, there have been numerous studies around the world and continued refinement of recommendations and safety standards. This chapter provides a summary of the studies that have been conducted along with the findings. It discusses the effects of acute and chronic exposure, toxicity levels, potential sources and risks, treatment, and protective and preventive measures.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 1999
DOI: 10.31399/asm.tb.caaa.t67870179
EISBN: 978-1-62708-299-0
...-aluminum composites and the use of protective coatings and design criteria for corrosion prevention. aluminum-matrix composites coatings corrosion design criteria stress corrosion cracking METAL-MATRIX COMPOSITES (MMCs) are a class of materials with potential for a wide variety of structural...
Abstract
This chapter discusses the ambient-temperature corrosion characteristics of aluminum metal-matrix composites (MMCs), including composites formed with boron, graphite, silicon carbide, aluminum oxide, and mica. It also discusses the effect of stress-corrosion cracking on graphite-aluminum composites and the use of protective coatings and design criteria for corrosion prevention.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.fibtca.t52430204
EISBN: 978-1-62708-253-2
... of the magnetite layer is that, once formed, it protects the tube from subsequent corrosion. In other words, it acts as a passive layer and therefore is desired for longer life of the tube. Treatment of boiler feedwater (BFW) with water treatment chemicals such as hydrazine helps to promote the formation...
Abstract
This chapter discusses the effects of corrosion on boiler tube surfaces exposed to water and steam. It describes the process of corrosion, the formation of scale, and the oxides of iron from which it forms. It addresses the primary types of corrosion found in boiler environments, including general corrosion, under-deposit corrosion, microbially induced corrosion, flow-accelerated corrosion, stress-assisted corrosion, erosion-corrosion, cavitation, oxygen pitting, stress-corrosion cracking, and caustic embrittlement. The discussion is supported by several illustrations and relevant case studies.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910407
EISBN: 978-1-62708-250-1
... on a navigational lock on the Tennessee River. The debonding of the coating was due to improper design and excessive protective current. Other Variables Affecting Underground Structures Many other problems are to be faced and solved in the application of cathodic protection to underground structures...
Abstract
This article describes in detail the process of corrosion control by cathodic and anodic protection. The discussion covers the basic concept of cathodic and anodic protection systems, their types and equipment used, and the advantages, limitations, and applications of these protection systems. The types of cathodic protection systems include sacrificial cathodic protection and impressed-current cathodic protection systems. Some of the technical problems associated with cathodic protection include the effects of stray currents on the corrosion of adjacent metal structures, the effects of the chemical reactions occurring at the surface of the protected structure, and the effects of cathodic protection on coatings.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2003
DOI: 10.31399/asm.tb.pnfn.t65900167
EISBN: 978-1-62708-350-8
... is using corrosive and violently reactive acids. It is of utmost importance to follow these safety precautions ( Ref 1 ): Wear the proper safety clothing, including goggles, face mask, rubber gloves, rubber apron, long sleeves, and shoe protection. Mix acid to water, not water to acid ( Fig. 11...
Abstract
Examining and evaluating the nitrided case is generally accomplished by hardness testing and microscopic examination. This chapter discusses both characterization methods, as well as sample preparation. The chapter also discusses the processes involved in the etching of the sample after microhardness testing and provides practices that contribute to the safe preparation of specimens. Examples of nitrided case microstructures, using optical light microscopy, are also presented.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2022
DOI: 10.31399/asm.tb.tstap.t56040020
EISBN: 978-1-62708-428-4
... opportunities for R&D investment. Experts in academia and industry were surveyed by the Thermal Spray Advisory Committee to identify the scientific and technology issues facing recent and emerging spray processes as well as the future development of established processes. The outcome is a list...
Abstract
This article summarizes the results of work completed by the ASM Thermal Spray Society Advisory Committee to identify key research challenges and opportunities in the thermal spray field. It describes and prioritizes research priorities related to emerging process methods, thermal spray markets and applications, and process robustness, reliability, and economics.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350231
EISBN: 978-1-62708-315-7
... are alumina, silicon carbide, boron carbide, diamond, cubic boron nitride, garnet, and quartz. (2) Hard particles, such as rocks, sand, or fragments of certain hard metals, that wear away a sur- face when they move across it under pressure. abrasive blasting. A process for cleaning or finishing by means...
Abstract
This chapter is a compilation of terms and definitions related to surface engineering for corrosion and wear resistance.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.9781627083157
EISBN: 978-1-62708-315-7
Book Chapter
Book: Corrosion of Weldments
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2006
DOI: 10.31399/asm.tb.cw.t51820169
EISBN: 978-1-62708-339-3
.... Buttering The problem of differences in melting temperature of two dissimilar metals may be solved by depositing one or more layers of a filler metal of intermediate temperature on the face of the base metal with the higher melting temperature. The procedure is known as “buttering.” The weld...
Abstract
Many factors must be considered when welding dissimilar metals, and adequate procedures for the various metals and sizes of interest for a specific application must be developed and qualified. Most combinations of dissimilar metals can be joined by solid-state welding (diffusion welding, explosion welding, friction welding, or ultrasonic welding), brazing, or soldering where alloying between the metals is normally insignificant. This chapter describes the factors influencing joint integrity and discusses the corrosion behavior of dissimilar metal weldments.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 September 2023
DOI: 10.31399/asm.tb.stmflw.t59390456
EISBN: 978-1-62708-459-8
... . According to the shear model of cutting proposed by Merchant [ 12 ], the chip is formed by shearing closely spaced lamellae. The chip flows up along the rake face of the tool but acquires a curvature and lifts away gradually. Process Geometry and Kinematics In principle, it makes no difference...
Abstract
In contrast to most plastic deformation processes, the shape of a machined component is not uniquely defined by the tooling. Instead, it is affected by complex interactions between tool geometry, material properties, and frictional stresses and is further complicated by tool wear. This chapter covers the mechanics and tribology of metal cutting processes. It discusses the factors that influence chip formation, including tool and process geometry, cutting forces and speeds, temperature, and stress distribution. It reviews the causes and effects of tool wear and explains how to predict and extend the life of cutting tools based on the material of construction, the use of cutting fluids, and the means of lubrication. It presents various methods for evaluating workpiece materials, chip formation, wear, and surface finish in cutting processes such as turning, milling, and drilling. It also discusses the mechanics and tribology of surface grinding and other forms of abrasive machining.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.sap.t53000139
EISBN: 978-1-62708-313-3
... cooled, aged 16 h at 720 °C (1325 °F), air cooled. All furnace heating was done under a protective atmosphere of argon. Source: Ref 1 , 2 Fig. D.2 Structure: chainlike precipitate of M2(Cb,Ti). Laves phase in the gamma matrix. Optical microscope, original magnification 250x. Condition...
Abstract
This appendix contains detailed micrographs of nickel- and cobalt-base superalloys selected to illustrate the microstructural features described in this book.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910021
EISBN: 978-1-62708-250-1
..., a significant weight loss is measured. Passive Behavior With the third behavior, the metal corrodes but a state of passive behavior is observed. On immersion of the metal in the solution there is a reaction, and the metal does corrode; however, an insoluble, protective corrosion-product film is formed...
Abstract
This chapter addresses the basic concepts important to understanding corrosion of metals. It begins with an overview of the three types of behaviors that a metal exhibits when immersed in an environment and of the four requirements of a corrosion cell. The chapter then covers the important characteristics of metals with respect to corrosion, namely the metallurgical characteristics, the inherent tendency to corrode, and the tendency to form insoluble corrosion products. The important characteristics of aqueous solutions with respect to corrosion are then addressed. The characteristics include: conductivity of the solution, acidity and alkalinity, oxidizing power, degree of ionization, and solubility in the solution. These characteristics, in combination with the characteristics of the metal, will determine the corrosion behavior of a metal/environment combination. The chapter concludes with a section on the determination of corrosion rates and corrosion rate allowances.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2015
DOI: 10.31399/asm.tb.tpmpa.t54480293
EISBN: 978-1-62708-318-8
... 13.1 , 13.2 , 13.13 – 13.16 ). In addition, titanium produces a thin chip, which flows at high velocity over the tool face on a small tool-chip contact area. This situation, plus the high strength of titanium, produces high contact pressures at the tool-chip interface. This combination of events...
Abstract
This chapter familiarizes readers with the machining characteristics of titanium and the implementation of machining and shaping processes. It explains why titanium alloys are more difficult to machine than other metals and how it impacts the equipment and procedures that can be used. It describes the basic machining requirements for titanium in terms of tool geometry and materials, machine setup rigidity, cutting speeds and feed rates, and surface conditions, and explains how the requirements are met in practice in milling, turning, drilling, surface grinding, and broaching operations. The chapter also covers chemical and electrochemical machining processes as well as flame cutting.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110391
EISBN: 978-1-62708-247-1
... material prior to mounting a sample for sectioning. Less material on the section face results in a shorter sectioning time. Encapsulated Sections Encapsulated (also called “potted”) sample sections are done with the sample encased in some type of material, usually a two-part cold-casting epoxy...
Abstract
Cross-sectioning is a technique used for process development and reverse engineering. This article introduces novice analysts to the methods of cross-sectioning semiconductor devices and provides a refresher for the more experienced analysts. Topics covered include encapsulated (potted) device sectioning techniques, non-encapsulated device techniques, utilization of the focused ion beam (FIB) making a cross-section and/or enhancing a physically polished one. Delineation methods for revealing structures are also discussed. These can be chemical etchants, chemo-mechanical polishing, and ion milling, either in the FIB or in a dedicated ion mill.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.tb.hpcspa.t54460173
EISBN: 978-1-62708-285-3
... Abstract Increasing growth of high-pressure cold spraying applications on the industrial scale have forced global powder producers to face this challenge and develop specific powders for cold spray applications. This chapter provides information on the properties, classification...
Abstract
Increasing growth of high-pressure cold spraying applications on the industrial scale have forced global powder producers to face this challenge and develop specific powders for cold spray applications. This chapter provides information on the properties, classification, characteristics, manufacturing, and procedures for packaging of powders specific to cold spray applications.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350001
EISBN: 978-1-62708-315-7
... them in critical industries such as mining, energy production, transportation, and mineral and chemical processing. The chapter also describes basic approaches to dealing with corrosion and wear in steel. corrosion protection corrosion resistance steel wear resistance SURFACE ENGINEERING...
Abstract
This chapter begins with a brief review of the different types of surface treatments and coatings used in industry and their effect on properties and performance. It then discusses the importance of corrosion and wear treatments and the consequences of failing to properly implement them in critical industries such as mining, energy production, transportation, and mineral and chemical processing. The chapter also describes basic approaches to dealing with corrosion and wear in steel.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910497
EISBN: 978-1-62708-250-1
...- num or aluminum alloy coating that is anodic to the core and thus electrochemically protects the core against corrosion. 498 Corrosion: Understanding the Basics alligatoring. (1) Surface cracking of an organic film leaving an appear- ance similar to that of an alligator hide. (2) A special form...
Abstract
This appendix is a compilation of terms and definitions related to corrosion.
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