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Book Chapter
Extrusion Die and Tooling
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2000
DOI: 10.31399/asm.tb.aet.t68260087
EISBN: 978-1-62708-336-2
.... die bearings die design extrusion extrusion dies Extrusion delivery, cost, and quality are three important factors in a competitive market. To meet quality requirements, the performance of the extrusion die is critical. Die performance impacts product quality, productivity, recovery...
Abstract
This chapter familiarizes readers with the design, configuration, and function of tooling and dies used to extrude aluminum alloys. It discuses basic design considerations, including the geometry, location, and orientation of die openings; allowances for thermal shrinkage, stretching, and deflection; and the length and profile of bearing surfaces. It outlines the steps and processes involved in die making, describes the selection and treatment of die materials, and examines the factors that influence friction and wear. It also discusses the general procedures for on-site die correction.
Book Chapter
Extrusion Die and Tooling
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2025
DOI: 10.31399/asm.tb.aet2.t59420107
EISBN: 978-1-62708-487-1
... Abstract This chapter discusses many aspects of extrusion die and tooling, including the terminology and function of extrusion die and tooling, the types of dies, the fundamentals of die design, manufacturing, correction, material, and the surface treatments of die bearings and tribology...
Abstract
This chapter discusses many aspects of extrusion die and tooling, including the terminology and function of extrusion die and tooling, the types of dies, the fundamentals of die design, manufacturing, correction, material, and the surface treatments of die bearings and tribology in extrusion dies. It then presents the fundamentals and function of finite-element modeling simulation. The chapter describes the role of tribology and thermodynamics in the die bearing to control the flow and dimensional stability of extrusion exiting the die.
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Two-cavity extrusion die for the extrusion to the finished dimensions of a ...
Available to PurchasePublished: 01 December 2006
Fig. 7.70 Two-cavity extrusion die for the extrusion to the finished dimensions of a small CuZn44Pb2 section, with a profile cross section. Source: Wieland-Werke AG
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Extrusion die and profile cross section for the extrusion of an opened-out ...
Available to PurchasePublished: 01 December 2006
Fig. 7.74 Extrusion die and profile cross section for the extrusion of an opened-out U-section. (a) Extrusion die and profile cross section after extrusion and after the first and second draw. (b) Die aperture and the associated backer (support tool). Source: Wieland-Werke AG
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Extrusion die with three shape-forming apertures (three-cavity die) for the...
Available to PurchasePublished: 01 December 2006
Fig. 7.18 Extrusion die with three shape-forming apertures (three-cavity die) for the production of aluminum alloy hinge sections. Source: Ames
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Extrusion die with different-length tapered inlets to the die aperture for ...
Available to PurchasePublished: 01 December 2006
Fig. 7.24 Extrusion die with different-length tapered inlets to the die aperture for the production of a steel section. Source: Krupp-Hoesch
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Production route for the production of an extrusion die with shrunk-in die ...
Available to PurchasePublished: 01 December 2006
Fig. 7.78 Production route for the production of an extrusion die with shrunk-in die insert, according to Fig. 7.77(a) . Source: Sauer
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Four-cavity extrusion die for brass wire. The billet-facing side of the die...
Available to PurchasePublished: 01 December 2006
Fig. 7.109 Four-cavity extrusion die for brass wire. The billet-facing side of the die has deformed from center towards the die apertures as a result of the thermomechanical overstressing of the tool steel. Source: Wieland-Werke AG
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Published: 01 December 2006
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Symmetrical arrangement of a multicavity extrusion die designed for correct...
Available to PurchasePublished: 01 December 2006
Fig. 7.31 Symmetrical arrangement of a multicavity extrusion die designed for correct material flow for the production of a U-section in an aluminum alloy
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Extrusion die for the production of a furniture hinge section in brass. (a)...
Available to PurchasePublished: 01 December 2006
Fig. 7.43 Extrusion die for the production of a furniture hinge section in brass. (a) Die and profile cross section. (b) Die aperture bearing lengths. (c) Section through die aperture. Source: Wieland-Werke AG
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Four-cavity extrusion die for the production of pencil sharpener sections i...
Available to PurchasePublished: 01 December 2006
Fig. 7.46 Four-cavity extrusion die for the production of pencil sharpener sections in magnesium alloy. Source: Housel AG
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Schematic production plan for the manufacture of a section extrusion die fo...
Available to PurchasePublished: 01 December 2006
Fig. 7.63 Schematic production plan for the manufacture of a section extrusion die for the production of a flat aluminum alloy section. Source: Sauer
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Extrusion die for a handrail in CuZn44Pb2 extruded to the finished dimensio...
Available to PurchasePublished: 01 December 2006
Fig. 7.69 Extrusion die for a handrail in CuZn44Pb2 extruded to the finished dimensions, and a profile cross section. Source: Wieland-Werke AG
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Extrusion die with cobalt alloy insert shrunk and peened in, together with ...
Available to PurchasePublished: 01 December 2006
Fig. 7.72 Extrusion die with cobalt alloy insert shrunk and peened in, together with a moving mandrel, for the production of the terminal section shown at right. Source: Wieland-Werke AG
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Extrusion die and stepped mandrel for the production of the wristwatch hous...
Available to PurchasePublished: 01 December 2006
Fig. 7.73 Extrusion die and stepped mandrel for the production of the wristwatch housing section shown at right. Source: Wieland-Werke AG
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Billet side of on extrusion die for the production of a brass section that ...
Available to PurchasePublished: 01 December 2006
Fig. 7.115 Billet side of on extrusion die for the production of a brass section that has cracked at a critical cross section of the die aperture. Source: Wieland-Werke AG
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Published: 01 March 2000
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Extrusion die with surface exfoliation. Courtesy of Pye Metallurgical Consu...
Available to PurchasePublished: 01 December 2003
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Cross section through an extrusion die. (a) Bearing face and relief clearan...
Available to PurchasePublished: 01 December 2003
Fig. 8 Cross section through an extrusion die. (a) Bearing face and relief clearance area. (b) Aluminum billet for extrusion against the die face, which is soft in the core. Side A will compress and crack; B will stretch and tear on the case.
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