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electromagnetic forming
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in Classification and Description of Sheet Metal Forming Operations
> Sheet Metal Forming<subtitle>Fundamentals</subtitle>
Published: 01 August 2012
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Published: 01 November 2013
Fig. 35 Three basic methods of electromagnetic forming (EMF). (a) Compression. (b) Expansion. (c) Contour forming. Source: Ref 21
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Published: 01 August 2012
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Published: 01 August 2012
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Published: 01 August 2012
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740163
EISBN: 978-1-62708-308-9
... Abstract This chapter describes sheet metal forming operations, including cutting, blanking, piercing, and bending as well as deep drawing, spinning, press-brake and stretch forming, fluid forming, and drop hammer and electromagnetic forming. It also discusses the selection and use of die...
Abstract
This chapter describes sheet metal forming operations, including cutting, blanking, piercing, and bending as well as deep drawing, spinning, press-brake and stretch forming, fluid forming, and drop hammer and electromagnetic forming. It also discusses the selection and use of die materials and lubricants along with superplastic forming techniques.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500227
EISBN: 978-1-62708-317-1
..., including high-velocity hydroforming, high-velocity mechanical forming, and electromagnetic or energy-based forming. electromagnetic forming forming equipment high-velocity hydroforming high-velocity mechanical forming HIGH-VELOCITY FORMING (also called impulse forming, high-energy-rate...
Abstract
Any forming process that converts stored energy to plastic deformation in less than a few milliseconds is considered a high-velocity or impulse forming process. This chapter discusses the operating principles, equipment, and applications of the most common high-rate forming processes, including high-velocity hydroforming, high-velocity mechanical forming, and electromagnetic or energy-based forming.
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Published: 01 August 2012
Fig. 11.18 Principle of joining on the basis of a metallic connection. (a) Example parts manufactured by forming. (b) Example industrial parts manufactured by electromagnetic forming. Source: Ref 11.52 , 11.54 – 11.56
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400005
EISBN: 978-1-62708-316-4
... asymmetric parts Linear stretch forming Creep forming Age forming Die quench forming Bulging Tube hydroforming Expanding Dimpling Electromagnetic forming Explosive forming Incremental Forming ( Section 2.8 ) Spinning Shear forming Hybrid Forming Processes...
Abstract
This chapter provides a concise, design-oriented summary of more than 30 sheet forming processes within the categories of bending and flanging, stretch forming, deep drawing, blank preparation, and incremental and hybrid forming. Each summary includes a description and diagram of the process and a bullet-point list identifying relevant equipment, materials, variations, and applications. The chapter also discusses critical process variables, interactions, and components and the classification of sheet metal parts based on geometry.
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Published: 01 November 2013
Fig. 34 Basic circuit and magnetic field patterns for electromagnetic compression forming of a tubular workpiece. (a) Field pattern in absence of workpiece. (b) Field pattern with workpiece in forming coil. (c) Field pattern when field shaper is used. A, high pressure; B, low pressure. Source
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Published: 01 August 2012
Fig. 11.13 Adaptation of pressure distribution and die cavity in electromagnetic sheet metal forming. Source: Ref 11.27
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720233
EISBN: 978-1-62708-305-8
.... Three primary attenuation processes of electromagnetic radiation, namely photoelectric effect, Compton scattering, and pair production, are covered. The chapter then discusses the principles of shadow formation, the process involved in the conversion of radiation into a form suitable for observation...
Abstract
This chapter discusses radiography methods using x-rays, gamma rays, and neutrons. It begins with a discussion on the applications and principles of radiography followed by sections providing information on the sources of radiation, classifications, and characteristics of x-ray tubes. Three primary attenuation processes of electromagnetic radiation, namely photoelectric effect, Compton scattering, and pair production, are covered. The chapter then discusses the principles of shadow formation, the process involved in the conversion of radiation into a form suitable for observation, and the characteristics of x-ray film. It provides information on various exposure factors in film radiography. The chapter provides a description of the characteristics that differentiate neutron radiography from x-ray or gamma ray radiography. The application of neutron radiography is described in terms of its advantages for improved contrast on low atomic number materials, discrimination between isotopes, or inspection of radioactive specimens.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500301
EISBN: 978-1-62708-317-1
... Abstract This chapter discusses the types of sensors used in sheet forming operations and the information they provide. It explains how force sensors protect equipment from overloads due to tool wear, friction, and misfeeds, how displacement and proximity sensors help to prevent die crashes...
Abstract
This chapter discusses the types of sensors used in sheet forming operations and the information they provide. It explains how force sensors protect equipment from overloads due to tool wear, friction, and misfeeds, how displacement and proximity sensors help to prevent die crashes, how acoustic emission, ultrasonic, and eddy current sensors detect tool breakage and part defects such as cracks, and how roller ball and optical sensors measure material flow. It also discusses the role of draw-in, wrinkle, oil-monitoring, and vision sensors and explains how material properties can be derived in real time from various sensor outputs.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720183
EISBN: 978-1-62708-305-8
... and other porous materials, because the penetrant enters the pores and registers each pore as a defect. Physical Principles Liquid penetrant inspection depends mainly on the ability of liquid penetrant to effectively wet the surface of a solid workpiece; flow over the surface to form a continuous...
Abstract
Liquid penetrant, magnetic particle, and eddy current inspection are used to detect surface flaws. This chapter is a detailed account of the physical principles, process description, equipment requirements, selection criteria, advantages, limitations, and applications of these surface flaw detection techniques.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220001
EISBN: 978-1-62708-341-6
... Abstract Electromagnetic induction, or simply "induction," is a method of heating electrically conductive materials such as metals. It is commonly used for heating workpieces prior to metalworking and in heat treating, welding, and melting. This technique also lends itself to various other...
Abstract
Electromagnetic induction, or simply "induction," is a method of heating electrically conductive materials such as metals. It is commonly used for heating workpieces prior to metalworking and in heat treating, welding, and melting. This technique also lends itself to various other applications involving packaging and curing of resins and coatings. This chapter provides a brief review of the history of induction heating and discusses its applications and advantages.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050317
EISBN: 978-1-62708-311-9
... such as machined coils need to have development programs with testing before the final coil design is produced. This appendix discusses materials used in coil building, coil design, and coil construction techniques. The electromagnetic flux fields and their influence on coil design are presented. In addition...
Abstract
This appendix provides practical information on induction coils and how they are made. It discusses soldering methods, preferred materials, design challenges, and best practices and procedures. It also discusses the design, construction, and application of magnetic flux concentrators and the growing use of computer simulation.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050009
EISBN: 978-1-62708-311-9
.... Induction heating occurs when a strong electromagnetic force field is produced from an induction coil close enough to a part to produce an electric current in the part. The part is heated mainly due to the resistance of the flow of this electric current. The actual heating is a complex function related...
Abstract
This chapter discusses the basic principles of induction heating and related engineering considerations. It describes the design and operation of induction coils, the magnitude and distribution of magnetic fields, and the forces that generate eddy currents in metals. It explains how induced electrical current causes metal to heat in proportion to their electrical resistance and how it affects temperature dependent properties such as resistivity and specific heat and, in turn, heating rates and efficiencies. It also discusses the effect of hysteresis and explains why eddy currents tend to be confined to the outer surface of the workpiece, a phenomenon known as the skin effect. The chapter includes several data plots showing how the depth of heating varies with frequency and how heating time, power density, and thermal conduction rate correspond with hardening depth.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720001
EISBN: 978-1-62708-305-8
..., provides a cross-sectional view of an inspection object. All the previous terms are mainly used in connection with inspection that involves penetrating electromagnetic radiation in the form of x-rays or gamma rays. Neutron radiography refers to radiographic inspection using neutrons rather than...
Abstract
This chapter provides an overview of the various inspection methods used with metals and alloys, namely visual inspection, coordinate measuring machines, machine vision, hardness testing, tensile testing, chemical analysis, metallography, and nondestructive testing. The nondestructive testing methods discussed are liquid penetrant inspection, magnetic particle inspection, eddy current inspection, radiographic inspection, and ultrasonic testing.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720321
EISBN: 978-1-62708-305-8
... inspection, ultrasonic inspection, and electromagnetic inspection. Eddy current and magnetic permeability are also covered. electromagnetic inspection eddy current system flaws liquid penetrant inspection magnetic particle inspection steel bar steel wire ultrasonic inspection visual inspection...
Abstract
This chapter focuses on the inspection of steel bars for the detection and evaluation of flaws. The principles involved also apply, for the most part, to the inspection of steel wire. The nondestructive inspection methods discussed include magnetic particle inspection, liquid penetrant inspection, ultrasonic inspection, and electromagnetic inspection. Eddy current and magnetic permeability are also covered.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050301
EISBN: 978-1-62708-311-9
... 3 kHz (3,000 Hz) to 450 kHz (450,000 Hz). anneal. To soften. austenite. The microstructural phase that is formed when steel is heated above the transformation temperature (approximately 760 to 1010 °C, or 1400 to 1850 °F, depending on the type of steel). When steel is held above the transformation...