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electrical chemical grinding
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740213
EISBN: 978-1-62708-308-9
...) Electrical discharge grinding (EDG) Electron beam machining (EBM) Laser beam machining (LBM) Thermal energy method (TEM) Chemical Chemical milling (CM) Photochemical machining (PCM) Types of Machining Equipment There are three types of machining equipment: general-purpose machine tools...
Abstract
This chapter covers the practical aspects of machining, particularly for turning, milling, drilling, and grinding operations. It begins with a discussion on machinability and its impact on quality and cost. It then describes the dimensional and surface finish tolerances that can be achieved through conventional machining methods, the mechanics of chip formation, the factors that affect tool wear, the selection and use of cutting fluids, and the determination of machining parameters based on force and power requirements. It also includes information on nontraditional machining processes such as electrical discharge, abrasive jet, and hydrodynamic machining, laser and electron beam machining, ultrasonic impact grinding, and electrical discharge wire cutting.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350001
EISBN: 978-1-62708-315-7
... by altering the chemical and electrochemical properties of the mineral system ( Ref 5 – 8 ). Electrochemical interactions between minerals and grinding media can occur, causing galvanic coupling that leads to increased corrosion wear. More detailed information on galvanic corrosion can be found in Chapter 2...
Abstract
This chapter begins with a brief review of the different types of surface treatments and coatings used in industry and their effect on properties and performance. It then discusses the importance of corrosion and wear treatments and the consequences of failing to properly implement them in critical industries such as mining, energy production, transportation, and mineral and chemical processing. The chapter also describes basic approaches to dealing with corrosion and wear in steel.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.mgppis.t60400087
EISBN: 978-1-62708-258-7
.... It all began with Henry Clifton Sorby on July 28, 1863. Sorby, whose photograph can be seen in Fig. 4.1 , was an English geologist, petrographer, and mineralogist who was the first person to examine polished and chemically etched metal samples under the microscope. His samples included Swedish wrought...
Abstract
This chapter discusses the important role of metallography and the metallographer in predicting and understanding the properties of metals and alloys. Examples are presented of a metallographer working as part of a team in a research laboratory of a large steel company and a metallographer working alone at a small iron foundry. The three basic areas in all metallography laboratories are discussed: the specimen preparation area, the polishing/etching area, and the observation/micrography area. Important safety issues in a metallographic laboratory are also considered.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1984
DOI: 10.31399/asm.tb.mpp.t67850060
EISBN: 978-1-62708-260-0
... or area of interest. A disadvantage is that these materials soften if frictional heat is generated during grinding or polishing. Shrinkage is high, producing gaps and poor edge retention. Some problems with chemical resistance may be encountered, since the thermoplastics are attacked by strong acids...
Abstract
This chapter explains how to prepare metallographic samples for light microscopy and how to anticipate and avoid related problems. It describes standard practices and procedures for sectioning, mounting, grinding, and polishing and identifies common defects along with their causes and cures. It also provides recommendations for handling specific materials and addresses safety concerns.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350195
EISBN: 978-1-62708-315-7
... surface treatments should be considered: Shot peening Improving the surface quality and finish by grinding, lapping, or polishing Specific Corrosive Environments If there is concern about corrosion, then both the corrosive medium and the temperature are important. Also, if the part...
Abstract
This chapter provides helpful guidelines for selecting a surface treatment for a given application. It identifies important design factors and applicable treatments for common design scenarios, materials, and operating conditions. It explains why heat treatments and finishing operations may be required before or after processing and how to estimate or predict coating thickness, case depth, hardness, and the likelihood of distortion. It also addresses related issues and considerations such as part handling and fixturing, surface preparation and cleaning requirements, processability, aesthetics, and the influence of design features.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.9781627083119
EISBN: 978-1-62708-311-9
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050301
EISBN: 978-1-62708-311-9
... to the temperature at which ferrite starts to transform to austenite. Note that at the eutectic point of 0.8% the trans- formation starts and completes. At other chemical compositions there is a transformation range. Appendix 1: Metallurgical Definitions for Induction Heat Treating / 311 transformer. An electrical...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120079
EISBN: 978-1-62708-269-3
...) for conventional and abusive conditions, respectively. Figure 10.5 also presents values for other machining operations, including electrical discharge machining and chemical milling. As can be seen, in operations such as end-mill cutting or turning, the same sensitivity to abusive conditions was not observed...
Abstract
This chapter discusses the factors that influence the cost and complexity of machining titanium alloys. It explains how titanium compares to other metals in terms of cutting force and power requirements and how these forces, along with cutting speeds and the use of cutting fluids, affect tool life, surface finish, and part tolerances. The chapter also includes a brief review of nontraditional machining methods.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120085
EISBN: 978-1-62708-269-3
... of scale and how it can be removed via belt grinding, abrasive blasting, and molten salt descaling baths. It also discusses the role of acid pickling, barrel finishing, polishing, and buffing as well as the use of chemical conversion coatings and protective platings. barrel finishing chemical...
Abstract
Cleaning procedures serve to remove scale, tarnish films, and other contaminants that form or are otherwise deposited on the surface of titanium during processing operations such as hot working and heat treatment. This chapter explains what makes titanium susceptible to the formation of scale and how it can be removed via belt grinding, abrasive blasting, and molten salt descaling baths. It also discusses the role of acid pickling, barrel finishing, polishing, and buffing as well as the use of chemical conversion coatings and protective platings.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2022
DOI: 10.31399/asm.tb.tstap.9781627084284
EISBN: 978-1-62708-428-4
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 November 2023
DOI: 10.31399/asm.tb.ceeg.t59370095
EISBN: 978-1-62708-447-5
... or by electric arc cutting. 5.5.1 Grinding Machine Types and Applications Grinding machines use abrasive wheels which rotate at high speeds to remove the excess flash material and flash remnants. The wheels are driven by electric motors. Some hand-held grinders are pneumatically operated, which makes them...
Abstract
Iron and steel castings require cleaning as they come out of the shakeout units to remove any burned sand and sand that may remain stuck from the mold. This chapter presents the casting cleaning operation sequence. The sequence includes shot blasting; decoring or removal of cores from castings; degating or removal of runners, gates, and feeders; and flash removal and automation. The chapter also presents the objectives of heat treatment and discusses its processes. The chapter describes product quality control. Quality checks are grouped into three categories: material checks, product checks, and functional checks.
Series: ASM Technical Books
Publisher: ASM International
Published: 30 September 2024
DOI: 10.31399/asm.tb.pmamfa.t59400009
EISBN: 978-1-62708-479-6
... to fabricate metals/alloys or ceramic powders: Mechanical fabrication techniques Electrolytic fabrication techniques Chemical fabrication techniques Atomization techniques Mechanical Fabrication Techniques Mechanical fabrication techniques are not commonly used as primary methods...
Abstract
This chapter provides a qualitative overview of powder preparation technologies including milling, mechanical alloying, electrolytic dissolution, metal oxide reduction, solid-state reactive synthesis, and gas, water, and centrifugal atomization. It discusses the general implementation of each process, the materials for which they are used, and the powder characteristics that can be achieved.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350231
EISBN: 978-1-62708-315-7
...) A process in which metal ions in a dilute aque- ous solution are plated out on a substrate by means of autocatalytic chemical reduction. (2) The deposition of conductive material from an autocatalytic plating solution without the application of electrical current. Glossary of Terms / 239 electrolytic...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.9781627083157
EISBN: 978-1-62708-315-7
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110144
EISBN: 978-1-62708-247-1
... lapping, chemical decapsulation, laser ablation, plasma reactive ion etching (RIE), CNC based milling and polishing, or a combination of these coupled with optical or electrical endpoint means. This article discusses the general characteristics, advantages, and disadvantages of each of these techniques...
Abstract
The orientation of the devices within a package determine the best chosen approach for access to a select component embedded in epoxy both in package or System in Package and multi-chip module (MCM). This article assists the analyst in making decisions on frontside access using flat lapping, chemical decapsulation, laser ablation, plasma reactive ion etching (RIE), CNC based milling and polishing, or a combination of these coupled with optical or electrical endpoint means. This article discusses the general characteristics, advantages, and disadvantages of each of these techniques. It also presents a case study illustrating the application of CNC milling to isolate MCM leakage failure.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110391
EISBN: 978-1-62708-247-1
...) device sectioning techniques, non-encapsulated device techniques, utilization of the focused ion beam (FIB) making a cross-section and/or enhancing a physically polished one. Delineation methods for revealing structures are also discussed. These can be chemical etchants, chemo-mechanical polishing...
Abstract
Cross-sectioning is a technique used for process development and reverse engineering. This article introduces novice analysts to the methods of cross-sectioning semiconductor devices and provides a refresher for the more experienced analysts. Topics covered include encapsulated (potted) device sectioning techniques, non-encapsulated device techniques, utilization of the focused ion beam (FIB) making a cross-section and/or enhancing a physically polished one. Delineation methods for revealing structures are also discussed. These can be chemical etchants, chemo-mechanical polishing, and ion milling, either in the FIB or in a dedicated ion mill.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.mgppis.t60400169
EISBN: 978-1-62708-258-7
..., grinding, and polishing processes, and ending with methods used to properly store metallographic specimens. The discussion covers the preparation procedures, the materials being investigated, and equipment used to perform these procedures. grinding metallographic specimen mounting polishing...
Abstract
This chapter instructs the metallographer on the basic skills required to prepare a polished metallographic specimen. It is organized in a chronological sequence starting with the information-gathering process on the material being investigated, then moving on to sectioning, mounting, grinding, and polishing processes, and ending with methods used to properly store metallographic specimens. The discussion covers the preparation procedures, the materials being investigated, and equipment used to perform these procedures.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060117
EISBN: 978-1-62708-261-7
... Abstract This chapter describes the processes involved in the fabrication of wrought and cast metal products. It discusses deformation processes including bending and forming, material removal processes such as milling, cutting, and grinding, and joining methods including welding, soldering...
Abstract
This chapter describes the processes involved in the fabrication of wrought and cast metal products. It discusses deformation processes including bending and forming, material removal processes such as milling, cutting, and grinding, and joining methods including welding, soldering, and brazing. It also discusses powder consolidation, rolling, drawing and extrusion, and common forging methods.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2008
DOI: 10.31399/asm.tb.fahtsc.t51130311
EISBN: 978-1-62708-284-6
..., or even in the heat treatment; the only cause may be excessive stressing of the tool due to its incorrect use. Surface Damage by Grinding or Electrical Discharge Machining In the previous section, the intrinsic brittleness of cold work tool steels was discussed, as well as the correlation of tool...
Abstract
This chapter focuses on the failure aspects of tool steels. The discussion covers the classification, chemical composition, main characteristics, and several failures of tool steels and their relation to heat treatment. The tool steels covered are hot work, cold work, plastic mold, and high-speed tool steels.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.mgppis.t60400245
EISBN: 978-1-62708-258-7
..., or comatic and can result from design, execution, or both. See also astigmatism, chromatic aberration, coma, and spherical aberration. abrasion. The process of grinding or wearing away through the use of abrasives; a roughening or scratching of a surface due to abrasive wear. abrasion rate. The rate at which...
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