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Principal types of furnaces used for molten-salt-bath dip brazing applicati...
Available to PurchasePublished: 01 November 2011
Fig. 7.8 Principal types of furnaces used for molten-salt-bath dip brazing applications: (a) and (b) externally heated; (c) and (d) internally heated. Source: Ref 7.8
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Book Chapter
Brazing and Soldering
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290165
EISBN: 978-1-62708-306-5
... No Furnace (vacuum) H L H No M No Dip (flux bath) L/M M/H L/M Yes L No Infrared M L M Y/N L No Abbreviations: H: high; L: low; M: medium. Source: Ref 7.2 7.4.1 Torch Brazing Manual torch brazing is the brazing method most frequently used for repairs, one-of-a-kind...
Abstract
Brazing and soldering processes use a molten filler metal to wet the mating surfaces of a joint, with or without the aid of a fluxing agent, leading to the formation of a metallurgical bond between the filler and the respective components. This chapter discusses the characteristics, advantages, and disadvantages of brazing and soldering. The first part focuses on the fundamentals of the brazing process and provides information on filler metals and specific brazing methods. The soldering portion of the chapters provides information on solder alloys used, selection criteria for base metal, the processes involved in precleaning and surface preparation, types of fluxes used, solder joint design, and solder heating methods.
Book Chapter
The Joining Environment
Available to PurchaseBook: Principles of Brazing
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230105
EISBN: 978-1-62708-351-5
.... If the flux is liquid at the joining temperature, it has to wet the joint surfaces in order to be effective. A flux that is liquid can beneficially help suppress the volatilization of high vapor-pressure constituents of filler metals and thereby improve joint quality. This is particularly true in dip brazing...
Abstract
This chapter discusses joining atmospheres that are used for brazing, along with their advantages and disadvantages. It discusses the processes, advantages, and disadvantages of chemical fluxing, self-fluxing, and fluxless brazing. Information on stop-off compounds that are considered as the antithesis of fluxes is also provided.
Book Chapter
Introduction to Joining
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290001
EISBN: 978-1-62708-306-5
..., and differing wrought and cast alloys can be turned into integral components by a single trip through a brazing furnace or a dip pot. Metal as thin as 0.01 mm (0.0004 in.) and as thick as 150 mm (6 in.) can be brazed. Brazed joint strength is high. The nature of the interatomic (metallic) bond...
Abstract
Joining comprises a large number of processes used to assemble individual parts into a larger, more complex component or assembly. The selection of an appropriate design to join parts is based on several considerations related to both the product and the joining process. Many product design departments now improve the ease with which products are assembled by using design for assembly (DFA) techniques, which seek to ensure ease of assembly by developing designs that are easy to assemble. This chapter discusses the general guidelines for DFA and concurrent engineering rules before examining the various joining processes, namely fusion welding, solid-state welding, brazing, soldering, mechanical fastening, and adhesive bonding. In addition, it provides information on several design considerations related to the joining process and selection of the appropriate process for joining.
Book Chapter
Relationship of Structure-Properties on the Powder Metal Materials
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 September 2024
DOI: 10.31399/asm.tb.pmamfa.t59400163
EISBN: 978-1-62708-479-6
... coefficient furnace brazing hardness hot-dip galvanizing microstructure microwave brazing porosity powder metal parts sinter bonding welding FOUR TYPES OF MANUFACTURING methods are generally used in the industrial field: machining, casting, welding, and powder metallurgy (PM). Each manufacturing...
Abstract
The porous structure of powder-metal materials, and thus the sintering method, has a significant impact not only on the properties of PM components, but also on how they respond to surface treatments and fabrication processes such as coating and joining. This chapter explains how the microstructure of PM parts achieved by different sintering methods influences the development of galvanized coatings and the mechanisms involved in sinter bonding and various welding and brazing processes. It presents and interprets the results of several studies in which PM materials, including iron, copper, stainless steel, brass, and bronze alloys, are joined by spot welding, projection welding, and solid-state welding as well as furnace and microwave brazing. It also examines the effects of ZrSiO 4 additions on the friction and wear behaviors of PM bronze brake-lining materials.
Book Chapter
Corrosion of Welded, Brazed, Soldered, and Adhesive-Bonded Joints
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 1999
DOI: 10.31399/asm.tb.caaa.t67870161
EISBN: 978-1-62708-299-0
... Abstract This chapter describes the factors that affect the corrosion performance of aluminum assemblies joined by methods such as welding, brazing, soldering, and adhesive bonding. The factors covered include galvanic effects, crevices, and assembly stresses in products susceptible to stress...
Abstract
This chapter describes the factors that affect the corrosion performance of aluminum assemblies joined by methods such as welding, brazing, soldering, and adhesive bonding. The factors covered include galvanic effects, crevices, and assembly stresses in products susceptible to stress-corrosion cracking.
Book Chapter
Cleaning and Finishing
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.stg2.t61280203
EISBN: 978-1-62708-267-9
..., or a retardant to further oxidation. However, other functional requirements can necessitate the removal of tarnish from parts. Tarnish should always be removed before welding or brazing. Oxide and/or Scale Oxide and scale are synonymous in some respects. The essence of superalloys...
Abstract
Superalloys are susceptible to damage from a variety of surface contaminants. They may also require special surface finishes for subsequent processing steps such as coating applications. This chapter describes some of the cleaning and finishing procedures that have been developed for superalloys and how they work. It discusses the effect of metallic contaminants, tarnish, oxide, and scale and how they can be detected and removed. It also discusses chemical and mechanical surface finishing techniques and where they are used, and presents several application examples.
Book Chapter
Liquid Metal Corrosion and Embrittlement
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2007
DOI: 10.31399/asm.tb.htcma.t52080423
EISBN: 978-1-62708-304-1
... behavior of alloys in molten aluminum, zinc, lead, lithium, sodium, magnesium, mercury, cadmium, tin, antimony, and bismuth. It also discusses the problem of liquid metal embrittlement, explaining how it is caused by low-melting-point metals during brazing, welding, and heat treating operations...
Abstract
Liquid metals are frequently used as a heat-transfer medium because of their high thermal conductivities and low vapor pressures. Containment materials used in such heat-transfer systems are subject to molten metal corrosion as well as other problems. This chapter reviews the corrosion behavior of alloys in molten aluminum, zinc, lead, lithium, sodium, magnesium, mercury, cadmium, tin, antimony, and bismuth. It also discusses the problem of liquid metal embrittlement, explaining how it is caused by low-melting-point metals during brazing, welding, and heat treating operations.
Book Chapter
Inspection of Weldments and Brazed Assemblies
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 April 2013
DOI: 10.31399/asm.tb.imub.t53720411
EISBN: 978-1-62708-305-8
... of nondestructive inspection of weldments including visual inspection, liquid penetrant inspection, magnetic particle inspection, radiographic inspection, ultrasonic inspection, leak testing, and eddy current and electric current perturbation inspection. The chapter also describes the properties of brazing filler...
Abstract
Weldments made by the various welding processes may contain discontinuities that are characteristic of that process. This chapter discusses the different welding processes as well as the discontinuities typical of each process. It provides a detailed discussion on the methods of nondestructive inspection of weldments including visual inspection, liquid penetrant inspection, magnetic particle inspection, radiographic inspection, ultrasonic inspection, leak testing, and eddy current and electric current perturbation inspection. The chapter also describes the properties of brazing filler metals and the types of flaws exhibited by brazed joints.
Book Chapter
Welding and Joining of Beryllium and Beryllium Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.bcp.t52230401
EISBN: 978-1-62708-298-3
... to the heating sources. Of industrial importance are furnace, induction, torch, resistance, dip, diffusion, and infrared brazing. (Furnace brazing is performed using a heated furnace. Induction brazing uses the heat from the resistance of the workpieces subjected to a voltage induced through one or more coils...
Abstract
Beryllium has been successfully joined by fusion welding, brazing, solid-state bonding, and soldering. This chapter describes these processes in detail along with their advantages and disadvantages. It also addresses application considerations such as surface preparation, joint design, and testing.
Book Chapter
Base Materials, Additives, and Auxiliary Materials
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110099
EISBN: 978-1-62708-483-3
..., deposited by physical vapor deposition, evaporation, and sputtering or during the electroplating processes. Unlike brazing, the diffusion soldering of base materials is a relevant process only in very specialized applications. Low-melting-temperature materials such as solders are rarely used...
Abstract
This chapter presents the following groupings of metals and alloys that are soldered together: steel and iron-base alloys, aluminum and aluminum alloys, and copper and copper alloys. It also presents the ancillary materials and process methods that assist the solder filler metal in completing the solder joint through induction heating. The chapter focuses on the selection of fluxes and the use of inert gases or even vacuum to realize an oxide-free base material surface both before and during the soldering process.
Book Chapter
Joining Technology and Practice
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120065
EISBN: 978-1-62708-269-3
..., and the need for contaminant-free surfaces and atmospheres. It describes common forms of fusion, arc, and solid-state welding along with the use of filler metals, shielding gases, and stress-relief treatments. It also discusses the practice of titanium brazing and the role of filler metals. arc welding...
Abstract
This chapter covers the welding characteristics of titanium along with the factors that determine which welding method is most appropriate for a given application. It discusses the joinability of titanium alloys, the effect of heat on microstructure, the cause of various defects, and the need for contaminant-free surfaces and atmospheres. It describes common forms of fusion, arc, and solid-state welding along with the use of filler metals, shielding gases, and stress-relief treatments. It also discusses the practice of titanium brazing and the role of filler metals.
Book Chapter
Filler Metals for Carat Gold and Hallmark Silver Jewelry
Available to PurchaseBook: Principles of Brazing
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230189
EISBN: 978-1-62708-351-5
... Abstract Brazes for carat gold jewelry must meet or exceed the fineness/caratage of the component piece parts of the assembly in order for it to meet the national fineness/caratage standards and marking or hallmarking regulations for jewelry. This chapter concentrates on brazes for gold jewelry...
Abstract
Brazes for carat gold jewelry must meet or exceed the fineness/caratage of the component piece parts of the assembly in order for it to meet the national fineness/caratage standards and marking or hallmarking regulations for jewelry. This chapter concentrates on brazes for gold jewelry. It provides understanding of the metallurgy of gold jewelry alloys and includes a discussion of brazes for carat gold jewelry. The chapter also provides information on traditional gold jewelry brazes, the target properties of filler metals for carat gold jewelry and describes the characteristics of novel 22 carat gold solders.
Book Chapter
Case Studies of Induction Heating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.t56110135
EISBN: 978-1-62708-483-3
... Abstract This chapter explores case studies on using induction heating for joining applications, encompassing both soldering and brazing to demonstrate versatility. Each study focuses on inductor coil design, workpiece geometry, and production quantities, emphasizing optimization due...
Abstract
This chapter explores case studies on using induction heating for joining applications, encompassing both soldering and brazing to demonstrate versatility. Each study focuses on inductor coil design, workpiece geometry, and production quantities, emphasizing optimization due to the interplay between material geometry, coil configuration, and process parameters like generator frequency and power. The case studies provide real-world data on effectively implementing induction heating in joining processes.
Book Chapter
Joining Titanium and Its Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2015
DOI: 10.31399/asm.tb.tpmpa.t54480265
EISBN: 978-1-62708-318-8
.... It describes several welding processes, including arc welding, resistance welding, and friction stir welding, and addresses related issues such as welding defects, quality control, and stress relieving. The chapter also covers mechanical fastening techniques along with adhesive bonding and brazing...
Abstract
This chapter discusses the various methods used to join titanium alloy assemblies, focusing on welding processes and procedures. It explains how welding alters the structure and properties of titanium and how it is influenced by composition, surface qualities, and other factors. It describes several welding processes, including arc welding, resistance welding, and friction stir welding, and addresses related issues such as welding defects, quality control, and stress relieving. The chapter also covers mechanical fastening techniques along with adhesive bonding and brazing.
Book Chapter
Brazes and Their Metallurgy
Available to PurchaseBook: Principles of Brazing
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230047
EISBN: 978-1-62708-351-5
... of the few applications for zinc, as a filler metal, is for joining beryllium and its alloys by dip brazing. Zinc has a sufficiently low melting point to make it possible to circumvent problems of its volatility. Zinc wets beryllium well and does not undergo any unfavorable metallurgical reactions...
Abstract
This chapter presents an overview of families of brazing alloys that one is likely to encounter in a manufacturing environment. It discusses the metallurgical aspects of brazing and includes a survey of brazing alloy systems. A discussion of deleterious and beneficial impurities is provided with examples. The chapter also describes the application of phase diagrams to brazing.
Series: ASM Technical Books
Publisher: ASM International
Published: 31 December 2024
DOI: 10.31399/asm.tb.hisppa.9781627084833
EISBN: 978-1-62708-483-3
Book Chapter
Cold Spray Applications in the Automotive Industry
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.tb.hpcspa.t54460209
EISBN: 978-1-62708-285-3
... conductive tracks. Heat Exchangers In automotive air conditioning systems, aluminum heat exchangers are essential components. Conventionally, these aluminum heat exchangers have been produced via a complex fabrication process that includes wire arc spraying, dipping, and brazing. In this process, zinc...
Abstract
This chapter discusses the application of high-pressure cold spray to the automotive industry field, with special attention to three applications: additive manufacturing, fabrication methods, and protective coatings. Various studies on the automotive application of cold spray are reviewed. The background and purpose of each application are presented and practical cases are discussed.
Book Chapter
Fabrication and Finishing of Metal Products
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060117
EISBN: 978-1-62708-261-7
..., and brazing. It also discusses powder consolidation, rolling, drawing and extrusion, and common forging methods. fabrication finishing forging forming joining material removal powder processing METAL PRODUCTS that are subjected to mechanical reduction operations subsequent to casting...
Abstract
This chapter describes the processes involved in the fabrication of wrought and cast metal products. It discusses deformation processes including bending and forming, material removal processes such as milling, cutting, and grinding, and joining methods including welding, soldering, and brazing. It also discusses powder consolidation, rolling, drawing and extrusion, and common forging methods.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2004
DOI: 10.31399/asm.tb.ps.9781627083522
EISBN: 978-1-62708-352-2
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