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design for quality

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Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2006
DOI: 10.31399/asm.tb.pht2.t51440243
EISBN: 978-1-62708-262-4
.... This chapter reviews the steps that are important to produce quality parts in heat treating with a brief practical explanation of each. The steps include selecting proper material and design of the part being treated; determining whether the process is capable of heat treatment; using statistical process...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110666
EISBN: 978-1-62708-247-1
... with a section describing the distinction between quality and reliability and moves on to provide an overview of the concept of experiment design along with an example. The chapter then discusses the purposes of reliability engineering and introduces four basic statistical distribution functions useful...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.fibtca.t52430351
EISBN: 978-1-62708-253-2
.... boiler tubes chemical cleaning design defects forming defects material defects quality control welding defects ...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.mmfi.t69540391
EISBN: 978-1-62708-309-6
...Abstract Abstract Stress severity factors are used in design and analysis to account for stress concentrations, variations in material properties and fabrication quality, and other analytical uncertainties. They indicate the severity of stress in areas that are prone to crack development...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400203
EISBN: 978-1-62708-316-4
...Abstract Abstract This chapter describes the various types of cushion systems used in forming presses and their effect on part quality. It begins with a review of the deep drawing process, explaining that wrinkling, tearing, and fracture are the result of excess or insufficient material flow...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910363
EISBN: 978-1-62708-250-1
...: Design and selection Surface preparation Application Inspection and quality assurance Design and Selection of a Coating System Surface Preparation Inspection and Quality Assurance Coating and Lining Materials Environmental, Health, and Safety Considerations...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2005
DOI: 10.31399/asm.tb.faesmch.t51270080
EISBN: 978-1-62708-301-0
... appears to be a brittle fracture that initiated from a zone of poor-quality weld. It also provides photographic evidence of a weld crack in the heat-affected zone and includes a drawing of a modified weld design that passed subsequent testing. fractography metallography tie rod visual examination...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060291
EISBN: 978-1-62708-261-7
... commonly used lean austenitic alloys Alloy Designation C N Cr Ni Mo Mn Si Other Other Other 201 S20100 0.08 0.07 16.3 4.5 0.2 7.1 0.45 0.001 S 0.03 P 0.2 Cu 201 drawing S220100 0.08 0.07 16.9 5.4 0.02 7.1 0.5 0.001 S 0.30 P 0.6 Cu 201LN S20153 0.02 0.13...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2007
DOI: 10.31399/asm.tb.pmsspmp.t52000039
EISBN: 978-1-62708-312-6
... Properties Unimportant Highest attainable Handbook Cost per part, $ 0.20 400 2 Production quantity per year 200 20,000,000 150,000 Source: Ref 20 Nominal metal injection molding component design guidelines Table 4.7 Nominal metal injection molding component design guidelines...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2006
DOI: 10.31399/asm.tb.ex2.t69980323
EISBN: 978-1-62708-342-3
...Abstract Abstract The machinery and equipment required for rod and tube extrusion is determined by the specific extrusion process. This chapter provides a detailed description of the design requirements and principles of machinery and equipment for direct and indirect hot extrusion...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2005
DOI: 10.31399/asm.tb.gmpm.t51250139
EISBN: 978-1-62708-345-4
..., limitations, process advantages, forms, tolerances, design, tooling, performance, quality control, and inspection of P/M gear manufacture. In addition, it presents examples that illustrate the versatility of the P/M process for gear manufacture. bevel gears face gears gears helical gears powder...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2015
DOI: 10.31399/asm.tb.spsp2.t54410579
EISBN: 978-1-62708-265-5
... to produce high-quality austenitic, ferritic, and duplex stainless steels. alloy design alloying corrosion resistance microstructure phase equilibria stainless steel thermomechanical processing STAINLESS STEELS are a large group of special alloys developed primarily to withstand corrosion...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2006
DOI: 10.31399/asm.tb.pht2.t51440283
EISBN: 978-1-62708-262-4
... Abstract The results of certain heat treating processes must be verified for case quality and case depth by destructively sectioning a part or parts that were subjected to the process. Test coupons or test pins are often used for diffusion processes such as carburizing, carbonitriding, nitriding...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050281
EISBN: 978-1-62708-311-9
... Table 14.1 Model of quality induction hardening system Machine design Process controls FMEA, DCP, inspection Preventive maintenance Training Specifications may include: Define quality requirements Select power supply Define and select cooling water system Define quench...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2000
DOI: 10.31399/asm.tb.aet.t68260213
EISBN: 978-1-62708-336-2
... shape of a particular alloy. Using this system, an experiment can be done with different die designs to discover the best design to achieve high productivity and quality of extrusion. In general, aluminum extrusions are categorized into two different areas based on the properties and application...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2000
DOI: 10.31399/asm.tb.aet.t68260233
EISBN: 978-1-62708-336-2
... of Extrusion Total Quality Management The following are statistical methods used in the manufacturing process ( Ref 12 , 13 ): Statistical process control and experimental design can potentially have a major impact on manufacturing, product design activities, and process development...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2000
DOI: 10.31399/asm.tb.aet.t68260245
EISBN: 978-1-62708-336-2
... must meet the stringent demands of their customers for minimum dead-cycle time, increased productivity, isothermal extrusion capability, and enhanced product quality. These demands provide continuous advancements in press design and manufacturing technology. In the last few years, a tremendous...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410009
EISBN: 978-1-62708-280-8
... and determines what is the best fit for the function. The casting engineer learns about the part function, quality expectations, and the environment to which the part is exposed. 2.2.1 Design Concept Model and Stress Analysis The product designer develops an approximate shape for the component based...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060175
EISBN: 978-1-62708-261-7
... (a) Typical compositions include 0.04% P (max) and 0.05% S (max). (b) If copper is specified, the minimum is 0.20%. Quality descriptions of carbon steels Table 8.1 Quality descriptions of carbon steels Semifinished for forging Forging quality Special hardenability Special internal...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 February 2005
DOI: 10.31399/asm.tb.chffa.t51040151
EISBN: 978-1-62708-300-3
...% to compensate for machine efficiency. The parameters influencing the quality of the sheared billet can be divided into workpiece-tooling and shear-related parameters. Machine- and tooling-related parameters, such as a weak frame design or inconsistent blade alignment, reduce the shearing quality and should...