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Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400105
EISBN: 978-1-62708-316-4
... Abstract This chapter provides a detailed analysis of the deep drawing process. It begins by explaining that different areas of the workpiece are subjected to different types of forces and loads, equating to five deformation zones. After describing the various zones, it discusses the effect...
Abstract
This chapter provides a detailed analysis of the deep drawing process. It begins by explaining that different areas of the workpiece are subjected to different types of forces and loads, equating to five deformation zones. After describing the various zones, it discusses the effect of key process parameters including the draw ratio, material properties, geometry, interface conditions, equipment operating speed, and tooling. It then walks through the steps involved in predicting stress, strain, and punch force using the slab method and finite element analysis and presents the results of simulations conducted to assess the influence of blank diameter, thickness, and holding force as well as strain-hardening and strength coefficients. It also discusses the cause of defects in deep drawn rectangular cups and presents the case study of a deep drawn rectangular cup made from an aluminum blank.
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in Plastic Deformation: State of Stress, Yield Criteria Flow Rule, and Hardening Rules
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
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Deep drawing of a cylindrical cup. (a) Before drawing. (b) After drawing. S...
Available to PurchasePublished: 01 November 2013
Fig. 22 Deep drawing of a cylindrical cup. (a) Before drawing. (b) After drawing. Source: Ref 13
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Drawing operations: (a) single deep drawing with blank holder; (b) redrawin...
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in Classification and Description of Sheet Metal Forming Operations
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
Fig. 2.15 Drawing operations: (a) single deep drawing with blank holder; (b) redrawing; (c) reverse drawing. Source: Ref 2.4
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Published: 01 August 2012
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Possible defects and successfully drawn cups in warm deep drawing. (a) Frac...
Available to PurchasePublished: 01 August 2012
Fig. 5.34 Possible defects and successfully drawn cups in warm deep drawing. (a) Fracture due to insufficient flange temperature and/or excessive blank holder force. (b) Wrinkling due to low blank holder force. (c) Fracture due to insufficient punch cooling. (d) Cold deep drawing: limiting
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Schematic of experimental setup of the cup deep drawing test (left) and two...
Available to PurchasePublished: 01 August 2012
Fig. 7.12 Schematic of experimental setup of the cup deep drawing test (left) and two drawn cups at elevated temperatures (right). Source: Ref 7.11
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Published: 01 June 2008
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Double-action tool for deep drawing of beryllium that employs the action of...
Available to PurchasePublished: 01 July 2009
Fig. 20.5 Double-action tool for deep drawing of beryllium that employs the action of the lower-press action for blank restraint. Lubrication shown is insulating paper impregnated with colloidal graphite, as seen in the inset. Source: Blakeslee 1979 , Grant 1998
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Published: 01 December 2001
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Schematic of system approach in metal forming (using deep drawing as an exa...
Available to Purchase
in Classification and Description of Sheet Metal Forming Operations
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
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in Plastic Deformation: Flow Stress, Anisotropy, and Formability
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
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Percent reduction in deep drawing versus diameter-to-thickness ( d / t ) ra...
Available to PurchasePublished: 01 October 2012
Fig. 4.10 Percent reduction in deep drawing versus diameter-to-thickness ( d / t ) ratio for deep drawing of cylindrical beryllium shells. Data points are experimental observations (double action or single action) used to derive the curve limits; d , blank diameter; t , blank thickness
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Published: 01 August 2012
Fig. 7.9 Schematic of deep drawing test and tool dimensions. D p and D d = punch and die diameter, respectively. R d and R p = die and punch radius, respectively. Source: Ref 7.19
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Published: 01 August 2012
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Five deformation zones in deep drawing; Zone A-C: the flange (axial compres...
Available to PurchasePublished: 01 August 2012
Fig. 8.3 Five deformation zones in deep drawing; Zone A-C: the flange (axial compression, radial tension, circumferential compression); Zone C-D: The die corner radius (bending and friction); Zone D-E: The wall of the cup (tension and potential fracture); Zone E-F: The punch corner radius
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Published: 01 August 2012
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An example of a drawn rectangular cup: corners are similar to deep drawing,...
Available to PurchasePublished: 01 August 2012
Fig. 8.24 An example of a drawn rectangular cup: corners are similar to deep drawing, and the sides undergo bending and straightening
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Wrinkles that may occur in deep drawing rectangular cups when blank holder ...
Available to PurchasePublished: 01 August 2012
Fig. 8.26 Wrinkles that may occur in deep drawing rectangular cups when blank holder force is too low: (a) flange wrinkles, (b) side wall wrinkles
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Deep drawing operation in (a) double-action press and (b) single-action pre...
Available to PurchasePublished: 01 August 2012
Fig. 10.9 Deep drawing operation in (a) double-action press and (b) single-action press with die cushion. Source: Ref 10.7
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