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deep drawing
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400105
EISBN: 978-1-62708-316-4
... Abstract This chapter provides a detailed analysis of the deep drawing process. It begins by explaining that different areas of the workpiece are subjected to different types of forces and loads, equating to five deformation zones. After describing the various zones, it discusses the effect...
Abstract
This chapter provides a detailed analysis of the deep drawing process. It begins by explaining that different areas of the workpiece are subjected to different types of forces and loads, equating to five deformation zones. After describing the various zones, it discusses the effect of key process parameters including the draw ratio, material properties, geometry, interface conditions, equipment operating speed, and tooling. It then walks through the steps involved in predicting stress, strain, and punch force using the slab method and finite element analysis and presents the results of simulations conducted to assess the influence of blank diameter, thickness, and holding force as well as strain-hardening and strength coefficients. It also discusses the cause of defects in deep drawn rectangular cups and presents the case study of a deep drawn rectangular cup made from an aluminum blank.
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in Plastic Deformation: State of Stress, Yield Criteria Flow Rule, and Hardening Rules
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
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Published: 01 November 2013
Fig. 22 Deep drawing of a cylindrical cup. (a) Before drawing. (b) After drawing. Source: Ref 13
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in Classification and Description of Sheet Metal Forming Operations
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
Fig. 2.15 Drawing operations: (a) single deep drawing with blank holder; (b) redrawing; (c) reverse drawing. Source: Ref 2.4
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Published: 01 October 2011
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in Classification and Description of Sheet Metal Forming Operations
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
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in Plastic Deformation: Flow Stress, Anisotropy, and Formability
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
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Published: 01 August 2012
Fig. 7.9 Schematic of deep drawing test and tool dimensions. D p and D d = punch and die diameter, respectively. R d and R p = die and punch radius, respectively. Source: Ref 7.19
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Published: 01 August 2012
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Published: 01 August 2012
Fig. 8.3 Five deformation zones in deep drawing; Zone A-C: the flange (axial compression, radial tension, circumferential compression); Zone C-D: The die corner radius (bending and friction); Zone D-E: The wall of the cup (tension and potential fracture); Zone E-F: The punch corner radius
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Published: 01 August 2012
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Published: 01 August 2012
Fig. 8.24 An example of a drawn rectangular cup: corners are similar to deep drawing, and the sides undergo bending and straightening
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Published: 01 August 2012
Fig. 8.26 Wrinkles that may occur in deep drawing rectangular cups when blank holder force is too low: (a) flange wrinkles, (b) side wall wrinkles
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Published: 01 August 2012
Fig. 10.9 Deep drawing operation in (a) double-action press and (b) single-action press with die cushion. Source: Ref 10.7
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Published: 01 August 2012
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Published: 01 August 2012
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Published: 01 August 2012
Fig. 13.3 Schematic of double-action deep drawing die: (a), initial setup (b), closing the tool (c), forming the part, and (d) end of drawing. Source: Ref 13.2
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Published: 01 August 2012
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Published: 01 August 2012
Fig. 13.19 Deep drawing of stainless steel sinks with multipoint cushion (MPC) technology. BHF, blank holder force. Source: Ref 13.11
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Published: 01 August 2012
Fig. 7.12 Schematic of experimental setup of the cup deep drawing test (left) and two drawn cups at elevated temperatures (right). Source: Ref 7.11
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