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creep deformation
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.fdmht.t52060001
EISBN: 978-1-62708-343-0
...Abstract Abstract This chapter familiarizes readers with the mechanisms involved in creep and how they are related to fatigue behavior. It explains that what we observe as creep deformation is the gradual displacement of atoms in the direction of an applied stress aided by diffusion...
Abstract
This chapter familiarizes readers with the mechanisms involved in creep and how they are related to fatigue behavior. It explains that what we observe as creep deformation is the gradual displacement of atoms in the direction of an applied stress aided by diffusion, dislocation movement, and grain boundary sliding. It describes these mechanisms in qualitative terms, explaining how they are driven by thermal energy and how they can be analyzed using creep curves and deformation maps. In addition, it examines the types of damage associated with creep, presents a number of creep strain and strain rate equations, explains how to determine creep constants, and reviews the findings of several studies on cyclic loading. It also discusses the development of a novel test that measures the cyclic creep-rupture resistance of materials in tension and compression.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2012
DOI: 10.31399/asm.tb.ffub.t53610415
EISBN: 978-1-62708-303-4
... stand used for creep and stress-rupture testing. Source: Ref 2 Fig. 2 Stages of creep deformation. (a) Strain curve for the three stages of creep under constant-load testing (curve A) and constant-stress testing (curve B). (b) Relationship of strain rate, or creep rate, and time during...
Abstract
This chapter compares and contrasts the high-temperature behaviors of metals and composites. It describes the use of creep curves and stress-rupture testing along with the underlying mechanisms in creep deformation and elevated-temperature fracture. It also discusses creep-life prediction and related design methods and some of the factors involved in high-temperature fatigue, including creep-fatigue interaction and thermomechanical damage.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060049
EISBN: 978-1-62708-261-7
... introduces the concepts of mechanical properties and the various underlying metallurgical mechanisms that can be used to alter the strength of materials. The mechanical properties discussed include elasticity, plasticity, creep deformation, fatigue, toughness, and hardness. The strengthening mechanisms...
Abstract
This chapter introduces the concepts of mechanical properties and the various underlying metallurgical mechanisms that can be used to alter the strength of materials. The mechanical properties discussed include elasticity, plasticity, creep deformation, fatigue, toughness, and hardness. The strengthening mechanisms covered are solid-solution strengthening, cold working, and dispersion strengthening. The effect of grain size on the yield strength of a material is also discussed.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.mmfi.t69540281
EISBN: 978-1-62708-309-6
.... Elastic-plastic or fully plastic analysis such as the J -integral approach is used when large-scale yielding occurs. For crack growth at high temperature, under constant load, the material near the crack tip may undergo viscoelastic deformation, or creep. The crack-tip stress field, which takes the basic...
Abstract
Large-scale yielding at the crack tip and time-dependent crack growth mechanisms, such as stress relaxation due to creep, are nonlinear behaviors requiring nonlinear analysis methods. This chapter presents two such methods, one based on elastic-plastic fracture mechanics, the other on time-dependent fracture mechanics. It also introduces two new fracture indices, the J-integral for handling large-scale yielding and the C*-integral for creep crack growth, providing close-form and handbook solutions for each.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1989
DOI: 10.31399/asm.tb.dmlahtc.t60490059
EISBN: 978-1-62708-340-9
.... It explains how to deal with time dependent deformation in design, how to estimate cumulative damage under changing conditions, and how to assess the effect of multiaxial stress based on uniaxial test data. It also includes information on rupture ductility, creep fracture, and creep-crack growth...
Abstract
This chapter provides a detailed overview of the creep behavior of metals and how to account for it when determining the remaining service life of components. It begins with a review of creep curves, explaining how they are plotted and what they reveal about the operating history, damage mechanisms, and structural integrity of the test sample. In the sections that follow, it discusses the effects of stress and temperature on creep rate, the difference between diffusional and dislocation creep, and the use of time-temperature-stress parameters for data extrapolation. It explains how to deal with time dependent deformation in design, how to estimate cumulative damage under changing conditions, and how to assess the effect of multiaxial stress based on uniaxial test data. It also includes information on rupture ductility, creep fracture, and creep-crack growth and their effect on component life and performance.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2008
DOI: 10.31399/asm.tb.emea.t52240265
EISBN: 978-1-62708-251-8
... strength is usually the limiting design factor. However, at high temperatures, permanent deformation can occur over a period of time at stresses well below the yield strength. This time-dependent deformation is known as creep and occurs at temperatures greater than approximately 0.3 to 0.5 of the absolute...
Abstract
Creep occurs in any metal or alloy at a temperature where atoms become sufficiently mobile to allow the time-dependent rearrangement of structure. This chapter begins with a section on creep curves, covering the three distinct stages: primary, secondary, and tertiary. It then provides information on the stress-rupture test used to measure the time it takes for a metal to fail at a given stress at elevated temperature. The major classes of creep mechanism, namely Nabarro-Herring creep and Coble creep, are then covered. The chapter also provides information on three primary modes of elevated fracture, namely, rupture, transgranular fracture, and intergranular fracture. The next section focuses on some of the metallurgical instabilities caused by overaging, intermetallic phase precipitation, and carbide reactions. Subsequent sections address creep life prediction and creep-fatigue interaction and the approaches to design against creep.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060385
EISBN: 978-1-62708-261-7
... Faces of Wear 16.2 Temperature-Induced Failures 16.3 Brittle versus Ductile Failure 16.4 Fatigue Intergranular Fracture Transgranular Fracture Fracture of Components Preventive Measures Thermally Induced Fatigue Creep Deformation and Stress Rupture Oxidation Failure...
Abstract
Durability is a generic term used to describe the performance of a material or a component made from that material in a given application. In order to be durable, a material must resist failure by wear, corrosion, fracture, fatigue, deformation, and exposure to a range of service temperatures. This chapter covers several types of component and material failure associated with wear, temperature effects, and crack growth. It examines temperature-induced, brittle, ductile, and fatigue failures as well as failures due to abrasive, erosive, adhesive, and fretting wear and cavitation fatigue. It also discusses preventative measures.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2003
DOI: 10.31399/asm.tb.cfap.t69780185
EISBN: 978-1-62708-281-5
... in plastics Creep curves generally exhibit three distinct phases. First-stage creep deformation is characterized by a rapid deformation rate that decreases slowly to a constant value. The four-parameter model was proposed to describe long-term creep. In this model, the first-stage creep deformation...
Abstract
This article briefly introduces some commonly used methods of mechanical testing of plastics for determining mechanical properties, also describing the test methods and providing comparative data for the mechanical property tests. In addition, creep testing and dynamic mechanical analyses of viscoelastic plastics are briefly described. The discussion covers the most commonly used tests for impact performance, various types of hardness test for plastics, the fatigue strength of viscoelastic materials, and the tension testing of elastomers and fibers.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2007
DOI: 10.31399/asm.tb.htcma.t52080379
EISBN: 978-1-62708-304-1
... under no external strain (or stress) at 600 °C (1110 °F) for 2000 h in CO-32H 2 -4CO 2 -0.2H 2 S, showing uniform corrosion with no preferential corrosion penetration. Source: Ref 7 Fig. 14.14 Fe-12Cr-3Al-3Ti showing preferential corrosion penetration for the specimen under creep deformation...
Abstract
This chapter discusses two damage mechanisms in which stress plays a major role. In the one case, stress causes cracks in the oxide scale on metals, leading to preferential corrosion attack. An example from industry of this type of failure is the circumferential cracking that occurs on the waterwall tubes of supercritical coal-fired boilers fired under low NOx combustion conditions, conducive to the production of sulfidizing environments. In the other case, stress contributes to brittle fracture in the form of intergranular cracking. The phenomenon, which is known by various names, typically occurs at the lower end of the intermediate temperature range and has been observed in ferritic steels, stainless steels, Fe-Ni-Cr alloys, and nickel-base alloys, as described in the chapter.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200083
EISBN: 978-1-62708-354-6
.... Castings can be efficiently designed for the proper section stiffness and resistance to buckling. At high temperatures, time-dependent deformation can occur at stresses below the short-time tensile yield strength. This creep deformation may cause failure by excessive deformation. Stress rupture or time...
Abstract
This chapter provides an overview of factors that must be considered in the design of structural components for satisfactory service performance in terms of mechanical behavior of steel castings. The chapter discusses designing against yielding, excessive deflection, and creep and stress rupture. The chapter describes the three main approaches to evaluating and designing structures relative to fatigue resistance: the S-N curve approach for high cycle fatigue, the strain range approach for low cycle fatigue, and the fracture mechanics approach. Two approaches to design against brittle fracture are described, the ductile to brittle transition concept and the fracture mechanics approach. The chapter also discusses several types of corrosion behavior and emphasizes the need to interact with corrosion specialists in the design process. It illustrates the unique advantages that designers may gain by designing components as castings to achieve low stress concentrations economically.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.mmfi.t69540047
EISBN: 978-1-62708-309-6
...Abstract Abstract This chapter examines the phenomena of deformation and fracture in metals, providing readers with an understanding of why it occurs and how it can be prevented. It begins with a detailed review of tension and compression stress-strain curves, explaining how they are produced...
Abstract
This chapter examines the phenomena of deformation and fracture in metals, providing readers with an understanding of why it occurs and how it can be prevented. It begins with a detailed review of tension and compression stress-strain curves, explaining how they are produced and what they reveal about the load-carrying characteristics of engineering materials. It then discusses the use of failure criteria and the determination of yielding and fracture limits. It goes on to describe the mechanisms and appearances of brittle and ductile fractures and stress rupture, providing detailed images, diagrams, and explanations. It discusses the various factors that influence strength and ductility, including grain size, loading rate, and temperature. It also provides information on the origin of residual stresses, the concept of toughness, and the damage mechanisms associated with creep and stress rupture, stress corrosion, and hydrogen embrittlement.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.tb.sap.t53000001
EISBN: 978-1-62708-313-3
... stresses that make creep resistance a key consideration in materials selection. One of the most common phenomena observed is the “bowing” of the airfoil due to creep deformation. Typical alloys selected for the vane assembly are Waspaloy, X-40, alloy 713, MAR-M 302, B-1900, and columnar-grained MAR-M 200...
Abstract
Superalloys, although not strictly defined, are generally regarded as high-performance alloys based on group VIII elements (nickel, cobalt, or iron, with a high percentage of nickel) to which a multiplicity of alloying elements have been added. The defining feature of a superalloy is its combination of relatively high mechanical strength and surface stability at high operating temperatures. This chapter provides a brief history of the development of superalloys and discusses their use in the gas turbine engines.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.fdmht.t52060111
EISBN: 978-1-62708-343-0
... in the vicinity of R is such that the plastic flow developed on compression is equal to the tensile plastic flow plus the tensile creep flow during PQ . Thus, from the earlier considerations, the Δε CP deformation is equal to the tensile creep deformation 0.000975, and the remainder of the inelastic...
Abstract
This chapter explains why it is sometimes necessary to separate inelastic from elastic strains and how to do it using one of two methods. It first discusses the direct calculation of strain-range components from experimental data associated with large strains. It then explains how the method can be extended to the treatment of very low inelastic strains by adjusting tensile and compressive hold periods and continuous cycling frequencies. The chapter then begins the presentation of the second approach, called the total strain-range method, so named because it combines elastic and inelastic strain into a total strain range. The discussion covers important features, procedures, and correlations as well as the use of models and the steps involved in predicting thermomechanical fatigue (TMF) life. It also includes information on isothermal fatigue, bithermal creep-fatigue testing, and the predictability of the method for TMF cycling.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.mmfi.9781627083096
EISBN: 978-1-62708-309-6
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ems.t53730023
EISBN: 978-1-62708-283-9
..., elasticity, plastic deformation, ductility, hardness, creep, fatigue, and fracture. It also describes the primary components of a Charpy impact tester and the role they serve. creep ductility elasticity fatigue fracture failure hardness impact test plastic deformation strain stress tension...
Abstract
The mechanical behavior of a material, in the most practical sense, is how it deforms or breaks under load; in other words, how it responds when stressed. This chapter provides a brief review of the properties associated with mechanical behavior, including stress, strain, elasticity, plastic deformation, ductility, hardness, creep, fatigue, and fracture. It also describes the primary components of a Charpy impact tester and the role they serve.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.stg2.t61280339
EISBN: 978-1-62708-267-9
... of the lattice parameters and elastic moduli, and the sign (tension or compression), various rodlike or platelike γ′ morphologies can develop during creep deformation. Most SCDS cast alloys have an <001> orientation. The result of this orientation is that γ′ plates (rafts) form perpendicular to a tensile...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290137
EISBN: 978-1-62708-306-5
... of the material, then work hardening is no longer a consideration. With time at temperature, creep mechanisms now control the rate of asperity deformation, and the area of contact or bond continues to grow. As the area of contract grows, the stress acting on the surface asperities decreases. Consequently, creep...
Abstract
Solid-state welding processes are those that produce coalescence of the faying surfaces at temperatures below the melting point of the base metals being joined without the addition of brazing or solder filler metal. This chapter discusses solid-state welding processes such as diffusion welding, forge welding, roll welding, coextrusion welding, cold welding, friction welding, friction stir welding, explosion welding, and ultrasonic welding.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1989
DOI: 10.31399/asm.tb.dmlahtc.t60490183
EISBN: 978-1-62708-340-9
... Boiler-tube failures can result from high-temperature creep of the superheater and reheater tube steel. Metal degradation and permanent deformation will occur with time depending on the actual temperature and stress levels. If temperatures and stresses exceed designselection values, the tube steel...
Abstract
This chapter covers the failure modes and mechanisms associated with boiler components and the tools and techniques used to assess damages and predict remaining component life. It begins with a review of the design and operation of a utility boiler and the materials used in construction. It then describes the various causes of failure in boiler tubes, headers, and steam pipes, explaining how and why they occur, how they are diagnosed, and how to mitigate their effects. The final and by far largest section in the chapter is a tutorial on damage and life assessment techniques for boiler components and assemblies. It demonstrates the use of various methods, including analytical techniques that estimate life expenditure based on operating history, component geometry, and material properties; predictive methods based on the extrapolation of failure statistics; methods that predict life based on dimensional measurements; methods based on metallographic studies; methods based on temperature estimates; and a method for estimating remaining life under creep conditions based on stress-rupture testing of service-exposed material samples. The chapter also discusses the use of fracture mechanics and presents a number of cases in which life assessments are made based on the integration of several methods.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.fibtca.t52430325
EISBN: 978-1-62708-253-2
... and there was no deformation in the contours. The rupture surface looked brittle in nature. Bulging was noticed at the rupture location. The inner surface of the tube was smooth with a thin adherent magnetite scale that was grayish black in color. Creep-fatigue interaction is a complex process of damage involving creep...
Abstract
Boiler tubes subjected to cyclic or fluctuating loads over extended periods of time are prone to fatigue failure. Fatigue can occur at relatively low stresses and is implicated in almost 80% of the tube failures in firetube boilers. This chapter covers the most common forms of boiler tube fatigue, including mechanical or vibrational fatigue, corrosion fatigue, thermal fatigue, and creep-fatigue interaction. It discusses the causes, characteristics, and impacts of each type and provides several case studies.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.fdmht.t52060043
EISBN: 978-1-62708-343-0
... is allowed to occur along EAB . The cycle BCDE is then repeated until cyclic failure occurs. In this idealized loop, the tensile inelastic strain is creep ( EAB ), while the compressive inelasticity is plasticity ( BCD ). Simple Conceptual Deformation Models If creep deformation is represented...
Abstract
Strain-range partitioning is a method for assessing the effects of creep fatigue based on inelastic strain paths or strain reversals. The first part of the chapter defines four distinct strain paths that can be used to model any cyclic loading pattern and describes the microstructural damages associated with each of the four basic loading cycles. The discussion then turns to fatigue life prediction for different types of materials and more realistic loading conditions, particularly those in which hysteresis loops have more than one strain-range component. To that end, the chapter considers two cases. In one, the relationship between strain range and cyclic life is established from test data. In the other, a rule is required to determine the damage of each concurrent strain and the total damage of the cycle is used to predict creep-fatigue life. The chapter presents several such damage rules and discusses their applicability in different situations.