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Book Chapter

Direct Chill Ingot and Continuous Casting Processes

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Series: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340063
EISBN: 978-1-62708-427-7
..., molten metal treatment, control of inclusions, ingot grain refinement, and direct chill (DC) or continuous casting. aluminum alloys belt casters continuous casting direct chill ingot casting inclusions melting molten metal processing scrap charging Direct chill (DC) ingots used...
Abstract
The manufacture of all aluminum wrought products begins with an ingot or a continuous strip solidified from the liquid state. During molten metal processing (MMP), aluminum undergoes a series of operations that are described in this chapter including melting and alloying, recycling, molten metal treatment, control of inclusions, ingot grain refinement, and direct chill (DC) or continuous casting.
View PDF for content titled, Direct Chill Ingot and <span class="search-highlight">Continuous</span> <span class="search-highlight">Casting</span> Processes
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Ingot casting, continuous casting, and rolling

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in Overview of Iron and Steel Manufacturing > Iron and Steel Castings Engineering Guide
Published: 01 January 2022
Fig. 2.8 Ingot casting, continuous casting, and rolling More
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Schematic of vertical continuous casting process

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in Modern Alloy Production > Metallurgy for the Non-Metallurgist
Published: 01 October 2011
Fig. 5.20 Schematic of vertical continuous casting process More
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Surface of hot cracks formed during continuous casting of steel. SEM, ES. T...

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in Solidification, Segregation, and Nonmetallic Inclusions > Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 8.42 Surface of hot cracks formed during continuous casting of steel. SEM, ES. The dendritic morphology is evident, even in the low-magnification image at the top. Copyright © 2007 Tenaris. Courtesy of C. Ciccuti, CINI, Argentina. More
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Surface of hot cracks formed during continuous casting of steels. SEM, BE. ...

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in Solidification, Segregation, and Nonmetallic Inclusions > Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 8.43 Surface of hot cracks formed during continuous casting of steels. SEM, BE. Points marked as 1 present second-phase particles spread as films over the dendrite surfaces. The small second-phase particles marked as 2 in the fracture surface are probably manganese sulfide (or a manganese More
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Schematic presentation of a continuous casting machine. Solidification is c...

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in Solidification, Segregation, and Nonmetallic Inclusions > Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 8.48 Schematic presentation of a continuous casting machine. Solidification is concluded several meters away from the level of the meniscus formed inside the mold. (This distance is called the “metallurgical length” of the caster). Typical casting (or strand) velocities are in the range More
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Transverse cross sections of blooms rolled from continuous casting billets....

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in Engineered Special Bar Quality Steel (Engineering Steels) > Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 15.38 Transverse cross sections of blooms rolled from continuous casting billets. The bloom is an intermediate stage during rolling of rails. (a) No magnetic stirring in continuous casting. (b) With magnetic stirring in continuous casting. Porosity and segregation are dispersed More
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Nucor installed a Castrip continuous casting line at its plant in Hickman, ...

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in The Steel Minimills > The History of Metals in America
Published: 01 May 2018
FIG. 13.4 Nucor installed a Castrip continuous casting line at its plant in Hickman, Arizona. Source: www.castrip.com . More
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Schematic arrangement of the continuous casting of aluminum alloys with a n...

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in Machinery and Equipment for Direct and Indirect Hot Extrusion[1] > Extrusion
Published: 01 December 2006
Fig. 6.71 Schematic arrangement of the continuous casting of aluminum alloys with a nozzle and a float More
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Direct and indirect cooling in the continuous casting mold for copper alloy...

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in Metallurgical Principles[1] > Extrusion
Published: 01 December 2006
Fig. 4.27 Direct and indirect cooling in the continuous casting mold for copper alloys More
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Comparison of ingot and continuous casting of steel. Source: Ref 2.19

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in History and Primary Steel Processing > Steels: Processing, Structure, and Performance
Published: 01 January 2015
Fig. 2.2 Comparison of ingot and continuous casting of steel. Source: Ref 2.19 More
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Schematic of various continuous casting section sizes. Source: Ref 2.19

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in History and Primary Steel Processing > Steels: Processing, Structure, and Performance
Published: 01 January 2015
Fig. 2.3 Schematic of various continuous casting section sizes. Source: Ref 2.19 More
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Schematic diagram of a continuous casting tundish and various tundish pheno...

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in Primary Processing Effects on Steel Microstructure and Properties > Steels: Processing, Structure, and Performance
Published: 01 January 2015
Fig. 9.3 Schematic diagram of a continuous casting tundish and various tundish phenomena that relate to inclusion formation. Source: Ref 9.5 More
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Types of cracks that may develop in the continuous casting of steel. Intern...

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in Low Toughness and Embrittlement Phenomena in Steels > Steels: Processing, Structure, and Performance
Published: 01 January 2015
Fig. 19.1 Types of cracks that may develop in the continuous casting of steel. Internal cracks: 1-midway, 2-triple point, 3-centerline, 4-diagonal, 5-straightening/bending, 6-pinch roll. Surface cracks: 7-longitudinal mid-face, 8-longitudinal corner, 9-transverse mid-face, 10-transverse corner More
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Properzi wheel belt continuous casting process for rod rolling and wire dra...

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in Direct Chill Ingot and Continuous Casting Processes > Aluminum: Technology, Industry, and Applications
Published: 30 June 2023
Fig. 4.17 Properzi wheel belt continuous casting process for rod rolling and wire drawing. Adapted from Ref 4.12 More
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Schematic representation of (a) vertical Ohno continuous casting and (b) gr...

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in Comparing the Microstructure of Components Prepared by Various Powder Metallurgy and Casting Methods > Powder Metallurgy and Additive Manufacturing: Fundamentals and Advancements
Published: 30 September 2024
Fig. 7.1 Schematic representation of (a) vertical Ohno continuous casting and (b) gravity die casting methods. GC, gravity cast. Source: Ref 7.13 More
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Transverse section of the center of a continuous cast slab. Steel containin...

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in Solidification, Segregation, and Nonmetallic Inclusions > Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 8.37 Transverse section of the center of a continuous cast slab. Steel containing 0.08% C, 0.61% Mn, 0.0018% S, 0.005% P. Etching: Humfrey’s reagent in two stages (neutral copper ammonium chloride at 12%, followed by immersion in acidified solution of the same chloride, containing 4% vol More
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Macrograph of the longitudinal plane of a continuous cast plate of pipeline...

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in Solidification, Segregation, and Nonmetallic Inclusions > Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 8.51 Macrograph of the longitudinal plane of a continuous cast plate of pipeline steel (0.08%C, 0.61%Mn, 0.21%Si, 0.0018%S, 0.005%P). (1) Columnar region (2) Center line, (3) Equiaxed “central” region, (4) Fine equiaxial region. As solid steel sinks in liquid steel, the equiaxed crystals More
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Macrograph of the longitudinal plane of a continuous cast plate of pipeline...

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in Solidification, Segregation, and Nonmetallic Inclusions > Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 8.52 Macrograph of the longitudinal plane of a continuous cast plate of pipeline steel resistant to hydrogen induced cracking (HIC). (a) low superheat. (b) high superheat. All other casting and compositional parameters kept constant. The larger extension of the columnar zone More
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(a) Sulfur print of the transverse plane of a continuous cast low-carbon st...

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in Solidification, Segregation, and Nonmetallic Inclusions > Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 8.64 (a) Sulfur print of the transverse plane of a continuous cast low-carbon steel plate, with chemical composition close to the peritectic point (C = 0.13%, Mn = 0.65%, S = 0.010%, P = 0.017%). Discontinuous central segregation as well as small defects indicated by the lines drawn over More