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coil design

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Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050317
EISBN: 978-1-62708-311-9
... Abstract This appendix provides practical information on induction coils and how they are made. It discusses soldering methods, preferred materials, design challenges, and best practices and procedures. It also discusses the design, construction, and application of magnetic flux concentrators...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050057
EISBN: 978-1-62708-311-9
... Abstract This chapter discusses the design and operating principles of various types of electromagnetic coils. It explains how induction coils are classified based on the direction of the eddy currents they induce in the workpiece and the corresponding orientation, whether longitudinal or...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050215
EISBN: 978-1-62708-311-9
... tolerances, geometrical effects, quenchant selection, coil design, and work-handling equipment. The chapter also presents several examples, walking readers though each step, and discusses the development of setup instructions and operating procedures. induction hardening process analysis process...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050335
EISBN: 978-1-62708-311-9
... doubles the flow, while doubling the hole size such as from 1.59 to 3.18 mm ( 1 16 to ⅛ in.) quadruples the flow. As mentioned in Appendix 3 , Induction Coil Design and Fabrication, the number of quench holes in an integral quench inductor is limited to 10 to 15% of the coil width so that...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910301
EISBN: 978-1-62708-250-1
... Abstract The design process is the first and most important step in corrosion control. Major savings in operating costs are possible by anticipating corrosion problems so as to provide proper design for equipment before assembly or construction begins. This chapter describes the role of the...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2008
DOI: 10.31399/asm.tb.fahtsc.t51130001
EISBN: 978-1-62708-284-6
... processing of steels. This is followed by sections on various aspects of heat treatment design and heat treating practices for minimizing distortion. Influence of design, steel grade, and condition is then illustrated in the examples of failures due to heat treatment. A procedure is analyzed to improve the...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 February 2005
DOI: 10.31399/asm.tb.chffa.t51040159
EISBN: 978-1-62708-300-3
... Abstract This chapter discusses the factors involved in the design of impression-die forging systems. It begins by presenting a flow chart illustrating the basic steps in the forging design process and a block diagram that shows how key forging variables are related. It then describes the...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110587
EISBN: 978-1-62708-247-1
... Coil and (b) Surface Mount (Powder Choke Coil). The goal of passive components’ failure analysis (FA) is to determine the root cause for an electrical failure. The findings can be used by the manufacturers to improve upon the design, materials, and processes used to create their components...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050009
EISBN: 978-1-62708-311-9
... Abstract This chapter discusses the basic principles of induction heating and related engineering considerations. It describes the design and operation of induction coils, the magnitude and distribution of magnetic fields, and the forces that generate eddy currents in metals. It explains how...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050293
EISBN: 978-1-62708-311-9
..., poor position of the workpiece relative to the coil, or eccentric rotation of the workpiece. An overheating coil needs either more cooling water or a better design. Arcing across the turns of the coil or bus support of the coil is usually due to scale or oil contamination in the quench system. Better...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2007
DOI: 10.31399/asm.tb.htcma.t52080005
EISBN: 978-1-62708-304-1
... Abstract Many metallic components, such as retorts in heat treat furnaces, furnace heater tubes and coils in chemical and petrochemical plants, waterwalls and reheater tubes in boilers, and combustors and transition ducts in gas turbines, are subject to oxidation. This chapter explains how...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2015
DOI: 10.31399/asm.tb.cpi2.t55030235
EISBN: 978-1-62708-282-2
... Abstract This chapter focuses on various factors to be considered at design stage to minimize corrosion. It begins by providing information on design considerations and general corrosion awareness. This is followed by a description of several factors influencing materials-component failure...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290001
EISBN: 978-1-62708-306-5
... Abstract Joining comprises a large number of processes used to assemble individual parts into a larger, more complex component or assembly. The selection of an appropriate design to join parts is based on several considerations related to both the product and the joining process. Many product...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410009
EISBN: 978-1-62708-280-8
... Table 2.1 Design, process and manufacturing elements Geometric elements Process elements Manufacturing elements Parting Drafts Shrink factors and tolerances Machine stock Slides/cores Locators and clamping pads Ejection system and ejector pads Gate locations...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2008
DOI: 10.31399/asm.tb.fahtsc.t51130133
EISBN: 978-1-62708-284-6
... cold forging or hot forging in terms of preforge factors and/or discontinuities generated by the forging process. Supporting topics that are discussed in the case studies include validity checks for buster and blocker design, lubrication and wear, mechanical surface phenomenon, forging process design...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400033
EISBN: 978-1-62708-316-4
... Abstract This chapter discusses the factors that influence the load-deformation relationship at the heart of most metal forming operations. It describes the changes that occur in tensile test samples and the various ways test data can be plotted and analyzed, particularly for design purposes...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2012
DOI: 10.31399/asm.tb.lmub.t53550033
EISBN: 978-1-62708-307-2
... Abstract This chapter provides basic engineering information on aluminum alloys with an emphasis on their use in applications where weight is a significant design factor. It discusses the advantages and limitations of various types of aluminum along with their compositions, designations, and...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2006
DOI: 10.31399/asm.tb.ex2.t69980417
EISBN: 978-1-62708-342-3
... compacted soft ceramic that was stretch reduced and that gave optimal heat transfer [Marx] [ Eck 97 ]. While old ceramic designs with a mantle temperature of 750 °C and a wire coil surface temperature an additional 300 °C higher, that is, approximately 1050 °C, were operating at the limit of their load, the...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050025
EISBN: 978-1-62708-311-9
... provide the amount of quenchant needed at the coil. Design of quenchant outlets in coils, quench rings, and quench pads is discussed in Appendix 4, “Quench System Design,” in this book. The system design must be capable of maintaining the quenchant within the specified control range, as the range should...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700225
EISBN: 978-1-62708-279-2
... Abstract The increased use of advanced high-strength steels to achieve weight reduction in automobiles has led to the development of innovative tool designs and manufacturing processes. Among these technologies and processes are: real-time process control, active drawbeads, active binders...