Iron and steel castings require cleaning as they come out of the shakeout units to remove any burned sand and sand that may remain stuck from the mold. This chapter presents the casting cleaning operation sequence. The sequence includes shot blasting; decoring or removal of cores from castings; degating or removal of runners, gates, and feeders; and flash removal and automation. The chapter also presents the objectives of heat treatment and discusses its processes. The chapter describes product quality control. Quality checks are grouped into three categories: material checks, product checks, and functional checks.

The surface condition of metals can have a significant effect on the outcome of high-temperature processes and vice versa. This chapter discusses the general cleaning and surface treatment needs of work in-process both before and after induction hardening. It identifies contaminants and defects associated with various quenchants and processing atmospheres and provides insights on how they can be removed and, in some cases, prevented. It also recommends the application of a rust preventative shortly after parts have cooled.

Superalloys are susceptible to damage from a variety of surface contaminants. They may also require special surface finishes for subsequent processing steps such as coating applications. This chapter describes some of the cleaning and finishing procedures that have been developed for superalloys and how they work. It discusses the effect of metallic contaminants, tarnish, oxide, and scale and how they can be detected and removed. It also discusses chemical and mechanical surface finishing techniques and where they are used, and presents several application examples.

Cleaning procedures serve to remove scale, tarnish films, and other contaminants that form or are otherwise deposited on the surface of titanium during processing operations such as hot working and heat treatment. This chapter explains what makes titanium susceptible to the formation of scale and how it can be removed via belt grinding, abrasive blasting, and molten salt descaling baths. It also discusses the role of acid pickling, barrel finishing, polishing, and buffing as well as the use of chemical conversion coatings and protective platings.