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Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500001
EISBN: 978-1-62708-317-1
... Abstract This chapter provides an overview of the blanking process and the forces and stresses involved. It discusses the factors that affect part quality and tool life, including punch and die geometry, stagger, clearance, and wear as well as punch velocities, misalignment, and snap-thru...
Abstract
This chapter provides an overview of the blanking process and the forces and stresses involved. It discusses the factors that affect part quality and tool life, including punch and die geometry, stagger, clearance, and wear as well as punch velocities, misalignment, and snap-thru forces. It also discusses ultra-high-speed blanking, fine blanking, and shearing, and the use finite-element simulations to predict part edge quality.
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Published: 01 September 2008
Fig. 15 (a) A2 tool steel blanking die, 63 mm (2½ in.) in diameter by 13 mm (½ in.) thick, that cracked in service because of a brittle zone that had formed during electrical discharge machining (EDM) of the cavity at center. Arrows point to cracks emanating from the cavity. Source: Ref 7
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Published: 01 August 2012
Fig. 11.12 Relation between noise level and stopping position of punch in blanking high-strength carbon steel (tensile strength = 440 MPa (64 ksi)) with variable punch speed. Source: Ref 11.13
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Published: 01 August 2012
Fig. 11.14 Burr height sheet thickness ratio obtained in blanking with a servo and conventional mechanical press. Source: Ref 11.9
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Published: 01 August 2012
Fig. 11.15 Tooling designed for precision blanking (tool design by Todo Kogyo). Source: Ref 11.9
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Published: 01 August 2012
Fig. 11.16 Process sequence in precision blanking. Source: Ref 11.15
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Published: 01 November 2013
Fig. 11 Typical tooling setup for fine-edge blanking a simple shape. Source: Ref 6
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in Classification and Description of Sheet Metal Forming Operations
> Sheet Metal Forming: Fundamentals
Published: 01 August 2012
Fig. 2.14 Blanking. Source: Ref 2.4
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Published: 01 August 2012
Fig. 9.18 Snap-through. (a) Load-time curve for typical blanking operation. Source: Ref 28. (b) Effect of snap-through to press motion. Recreated after Ref 9.29
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Published: 01 August 2012
Fig. 11.9 Principle of an electromagnetically-driven blanking press (die cutter) according to German patent DE 1955400. PPG, pulsed power generator
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Published: 01 August 2012
Fig. 11.19 Example parts manufactured by blanking and piercing. Source: Ref 11.52 , 11.71
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Published: 01 August 2012
Fig. 1.3 Force distribution in the workpiece during blanking. Source: Ref 1.2
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Published: 01 August 2012
Fig. 1.6 Punch geometries used in blanking. Adapted from Ref 1.3
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