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automotive industry
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.tb.hpcspa.t54460209
EISBN: 978-1-62708-285-3
... Abstract This chapter discusses the application of high-pressure cold spray to the automotive industry field, with special attention to three applications: additive manufacturing, fabrication methods, and protective coatings. Various studies on the automotive application of cold spray...
Abstract
This chapter discusses the application of high-pressure cold spray to the automotive industry field, with special attention to three applications: additive manufacturing, fabrication methods, and protective coatings. Various studies on the automotive application of cold spray are reviewed. The background and purpose of each application are presented and practical cases are discussed.
Image
Published: 01 November 2013
Fig. 1 Typical powder metallurgy (P/M) parts used in automotive industry. (a) Carriers for planetary pinion gears. (b) Powder forged one-way clutch races. (c) Sensor rings for anti-lock brakes. Source: Ref 1 – 3
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smfpa.t53500179
EISBN: 978-1-62708-317-1
... Abstract Tube hydroforming is a material-forming process that uses pressurized fluid to plastically deform tubular materials into desired shapes. It is widely used in the automotive industry for making exhaust manifolds, catalytic converters, shock absorber housings, and other parts...
Abstract
Tube hydroforming is a material-forming process that uses pressurized fluid to plastically deform tubular materials into desired shapes. It is widely used in the automotive industry for making exhaust manifolds, catalytic converters, shock absorber housings, and other parts. This chapter discusses the basic methods of tube hydroforming and the underlying process mechanics. It explains how to determine if a material is a viable candidate and whether it can withstand preforming or bending operations. It describes critical process parameters, such as interface pressure, surface expansion and contraction, and sliding velocity, and how they influence friction, lubrication, and wear. The chapter also provides information on forming presses and tooling, tube hydropiercing, and the use of finite elements to determine optimal processing conditions and loading paths.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700095
EISBN: 978-1-62708-279-2
... Abstract Dual-phase (DP) steels have the widest usage in automotive industry because of their excellent combination of strength and ductility. This chapter provides an overview of the composition, microstructure, processing, deformation mechanism, mechanical properties, formability, and special...
Abstract
Dual-phase (DP) steels have the widest usage in automotive industry because of their excellent combination of strength and ductility. This chapter provides an overview of the composition, microstructure, processing, deformation mechanism, mechanical properties, formability, and special attributes of DP steels.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700177
EISBN: 978-1-62708-279-2
... Abstract This chapter describes the nature of the problems arising from using advanced high-strength steels (AHSS) and discusses potential remedies to minimize the adverse effects that may limit the adoption of AHSS in the automotive industry. The discussion provides information on press energy...
Abstract
This chapter describes the nature of the problems arising from using advanced high-strength steels (AHSS) and discusses potential remedies to minimize the adverse effects that may limit the adoption of AHSS in the automotive industry. The discussion provides information on press energy, springback, residual stress, die wear, hot forming, downgaging limits, welding, binders, draw beads, and tool material wear.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.tb.msisep.t59220445
EISBN: 978-1-62708-259-4
... Abstract This chapter discusses the properties and behaviors of advanced high-strength steels used in the automotive industry, including dual- and complex-phase steels, transformation-induced plasticity steels, ferritic-bainitic steels, and quenched and partitioned steels. It explains how...
Abstract
This chapter discusses the properties and behaviors of advanced high-strength steels used in the automotive industry, including dual- and complex-phase steels, transformation-induced plasticity steels, ferritic-bainitic steels, and quenched and partitioned steels. It explains how different manufacturing processes, including coating, affect the grain size, microstructure, and formability of these important steels.
Image
Published: 01 December 1999
Fig. 1 Failure regions of industrial and automotive spur and helical gears. (a) Through hardened, 180-350 HB. (b) Precision gears, surface hardened
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Image
in Advanced Steels for Forming Operations
> Metallography of Steels: Interpretation of Structure and the Effects of Processing
Published: 01 August 2018
Fig. 13.2 Range of properties of steels grouped according to their ultimate strength and ductility (measured by elongation) for some steels used for formed parts in automotive industry. IF: interstitial free; LC: low carbon; IF-HS: interstitial-free high-strength IF steels; BH: bake hardening
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700001
EISBN: 978-1-62708-279-2
... steels for the industry. advanced high-strength steels automotive industry THE GLOBAL AUTOMOTIVE INDUSTRY is driven by consumer preferences, government regulations, and competitive pressures. Environmental, governmental, and customer demands to reduce fuel consumption, improve driver safety...
Abstract
This chapter provides information on the major drivers for automakers and the solutions to address these industry drivers and meet their business goals. It discusses the importance of steel in the industry and briefly describes the development and significance of advanced high-strength steels for the industry.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700159
EISBN: 978-1-62708-279-2
... Abstract This chapter reviews the nomenclature of different vehicle components helpful in identifying the target applications and discusses the implementation of advanced high-strength steels (AHSS) in automotive and nonautomotive industries. In addition, the chapter provides information...
Abstract
This chapter reviews the nomenclature of different vehicle components helpful in identifying the target applications and discusses the implementation of advanced high-strength steels (AHSS) in automotive and nonautomotive industries. In addition, the chapter provides information on the utilization and trends of AHSS in vehicle bodies and closures.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.aceg.t68410001
EISBN: 978-1-62708-280-8
... many centuries, beginning with artwork dating back to 4000 B.C., and today it is used for the most demanding structural applications in the aerospace and automotive industries. Aluminum has proven to be the material of choice, for its strength, durability, styling and recyclability, for various...
Abstract
Casting is one of the most economical manufacturing processes for providing shape to components of machinery and is used in a wide range of industries. This chapter is a brief account of the advantages, applications, limitations, and market growth of aluminum casting. It also provides information on the process of conversion of steel and iron parts to aluminum.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700151
EISBN: 978-1-62708-279-2
.... Image courtesy of Allegheny Technologies Inc. The automotive industry uses approximately 12 kg (26 lb) of stainless steel per car. The major applications include wheel covers, antennas, engine components, trim and decorative items, and wiper blades. The benefits of using AUST SS in the automotive...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700199
EISBN: 978-1-62708-279-2
... organization develops and implements initiatives offering steel solutions, based on innovative designs and advanced new steels, to address challenges facing automakers to increase fuel efficiency, reduce emissions, increase safety, and maintain affordability of vehicles. The automotive industry responds...
Abstract
This chapter provides information on ultra-light steel family research programs conducted by the global steel industry under the umbrella of WorldAutoSteel. It discusses the collaboration efforts between U.S government, industry, and academia on advanced high-strength steels (AHSS) technology. Some of the projects on AHSS research and development are also reviewed.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.tb.aacppa.t51140001
EISBN: 978-1-62708-335-5
... automotive designs. The U.S. automotive industry in collaboration with suppliers and the U.S. Department of Energy formed coalitions, including USAMP, which focused on materials characterization, and USCAR, which focused on materials development and process capabilities. Their objective has been...
Abstract
This chapter first introduces the various factors that may alter the physical and mechanical properties of aluminum castings that are addressed in the other chapters in the book. Then, it presents the historical development of aluminum castings, followed by a discussion on the advantages and limitations of aluminum castings. Next, the chapter describes the major trends that are influencing the increased use of aluminum castings. Finally, it introduces the considerations involved in the selection of an appropriate aluminum alloy and casting process for a given application.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2015
DOI: 10.31399/asm.tb.piht2.t55050281
EISBN: 978-1-62708-311-9
... standards. The QS programs, based on U.S. automotive standards, are more stringent than ISO. This Chapter deals with the essence of quality systems and presents methods for design of quality induction heat-treating systems. Formalized quality control is required by many companies in industry...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.tb.ssde.t52310225
EISBN: 978-1-62708-286-0
... industry. The compelling need of the automotive industry for economy drove the widespread adoption of argon oxygen decarburization (AOD), the continuous caster, and other highvolume methods of the carbon steel industry. So, even while the traditional automotive uses of stainless steels—wheel covers...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 February 2005
DOI: 10.31399/asm.tb.chffa.t51040319
EISBN: 978-1-62708-300-3
... deflection, and process inconsistencies, and discusses related innovations. forging machines near-net shape forging 23.1 Introduction Net and near-net shape forging companies generally produce for the automotive industry. These components are characterized by close dimensional tolerances...
Abstract
This chapter defines near-net shape forging as the process of forging parts close to their final dimensions such that little machining or only grinding is required as a final step. It then describes the causes of dimensional variations in forging, including die deflection, press deflection, and process inconsistencies, and discusses related innovations.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 January 2022
DOI: 10.31399/asm.tb.isceg.t59320195
EISBN: 978-1-62708-332-4
...) introduction of the hypoid gears in the automotive industry. Figure 10.25 ( Ref 7 ) is a picture of GM’s hypoid gear set. GM used hot oil as a quenching liquid and limited the quench temperature to 243 °C (469 °F). The matrix was a mixture of ausferrite and martensite with a hardness of 47 Rockwell C. Gears...
Abstract
Unlike conventional quench and temper heat treatment, austempering is an iron and steel heat-treatment process that enhances mechanical properties through the isothermal transformation of austenite with a minimum amount of quenching stresses. This chapter begins with a discussion of austemperability requirements. Then outlines of austenitizing and austempering cycles and resultant microstructures are presented. This is followed by sections discussing the mechanical properties, advantages, limitations, machinability, process variants, and applications of austempered ductile iron (ADI). Information on the growth of premachined ADI components is also provided. Further, the chapter describes two slightly different systems for austempering: atmospheric-salt and salt-salt systems. Finally, it presents general guidelines for component designers, casting manufacturers, and heat treaters to apply ADI more widely and with improved success.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400073
EISBN: 978-1-62708-316-4
... steels, and aluminum and magnesium alloys. Advanced high-strength steels (AHSSs), which are an important category of sheet steels for weight reduction in the automotive industry, are discussed in Chapter 6, “Forming of Advanced High Strength Steels,” of the companion book, Sheet Metal Forming—Processes...
Abstract
This chapter describes the formability and forming characteristics of low-carbon sheet steels, coated sheet steels, stainless steels, and aluminum and magnesium alloys. It provides property data as well as flow stress curves for numerous grades of each material and explains how composition, microstructure, and processing methods influence forming behaviors.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700059
EISBN: 978-1-62708-279-2
... are relatively new to the materials world, but historically speaking, they are divided into three generations. The first generation includes steel grades that have been completely developed and fully used in many applications throughout the automotive industry. This group has four steel grades that include dual...