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Spalling
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in Surface Engineering to Add a Surface Layer or Coating
> Surface Engineering for Corrosion and Wear Resistance
Published: 01 March 2001
Fig. 16 Comparative cross-sectional area of wear, scuffing, and spalling on a die radius in a sheet steel-bending test. Source: Ref 71
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Published: 01 September 2008
Fig. 22 (a) Surface of an AISI A4 primer cup plate showing spalling at one of the 3.2 mm diameter holes made by electrical discharge machining (EDM) Original magnification: 2.5×. (b) Microstructures associated with the spalled hole in (a) caused by improper EDM technique. Source: Ref 16
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Published: 01 December 1999
Fig. 6.19 Influence of case depth and core strength on the deep-spalling failure of gear teeth
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in Tribological Properties of Steels
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 8.6 Railroad track spalling from rolling wear and surface fatigue
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Image
Published: 01 September 2005
Fig. 23 Spalling of spiral bevel gear teeth. Original pitting low on the active profile gives initiation to a fast and extensive progression of spalling over the top face and down the back profile. This is often called the cyclone effect. Original magnification at 0.25×
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Published: 01 September 2005
Fig. 25 Subsurface cracking that subsequently resulted in spalling at a gear-tooth edge. Unetched section of a carburized AMS 6260 steel gear tooth. Cracking initiated in the transition zone between the carburized case and the core. Original magnification at 500×
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Image
Published: 01 September 2005
Fig. 26 Spalling on a tooth of a steel spur sun gear shaft. (a) Overall view of spalled tooth. (b) Micrograph of an unetched section taken through the spalled area showing progressive subsurface cracking. Original magnification at 100×
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Image
Published: 01 September 2005
Fig. 27 Surface of a spalling-fatigue fracture in a single tooth of a heavily loaded final-drive pinion of AISI 8620 steel, carburized and hardened to 60 HRC in the case, showing vertical scratches, which indicate that appreciable abrasive wear took place also. The surface ripples at right
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Published: 01 October 2011
Fig. 16.10 Typical morphology of fatigue spall in rolling-element bearings. (a) Fatigue spall centered on a ball bearing raceway. (b) Fatigue spall on 12.7 mm (0.5 in.) diameter steel ball obtained using rolling four-ball machine. Source: Ref 16.3
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in Material Modifications (Coatings, Treatments, etc.) for Tribological Applications
> Tribomaterials: Properties and Selection for Friction, Wear, and Erosion Applications
Published: 30 April 2021
Fig. 12.4 Titanium nitride physical vapor deposition coating spall on a cemented carbide tool bit. Original magnification: 1000×
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Image
Published: 01 September 2005
Fig. 49 Section normal to surface of tooth profile taken near the spalled area shown in Fig. 48(b) . The surface shows no catastrophic movement; the butterfly wings are generally parallel to the surface, but extend 0.7 mm (0.027 in.) below the surface. Microstructure is very fine acicular
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Published: 01 December 2004
Fig. 8 Free surface velocity data when spall occurs. See text for details and explanation of symbols.
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Published: 01 October 2005
Fig. 6.4 A spalled fragment. Note the fracture on a plane parallel to the sheet surface.
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Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2012
DOI: 10.31399/asm.tb.ffub.t53610461
EISBN: 978-1-62708-303-4
...-origin fatigue, subcase-origin fatigue (spalling fatigue), and cavitation fatigue. abrasive wear adhesive wear cavitation fatigue contact-stress fatigue erosion-corrosion erosive wear fretting wear gouging grinding WEAR IS USUALLY DEFINED as the undesired removal of material from...
Abstract
This chapter discusses the causes and effects of wear along with prevention methods. It covers abrasive, erosive, erosion-corrosion, grinding, gouging, adhesive, and fretting wear. It also discusses various forms of contact-stress fatigue, including subsurface-origin fatigue, surface-origin fatigue, subcase-origin fatigue (spalling fatigue), and cavitation fatigue.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 April 2021
DOI: 10.31399/asm.tb.tpsfwea.t59300079
EISBN: 978-1-62708-323-2
..., fretting, scuffing, and spalling and introduces the concepts of tribocorrosion and biotribology. abrasive wear adhesive wear erosion fretting corrosion fretting wear impact wear rolling wear tribocorrosion 4.1 The Difference Between Wear and Erosion There may be no mechanism...
Abstract
This chapter covers common types of erosion, including droplet, slurry, cavitation, liquid impingement, gas flow, and solid particle erosion, and major types of wear, including abrasive, adhesive, lubricated, rolling, and impact wear. It also covers special cases such as galling, fretting, scuffing, and spalling and introduces the concepts of tribocorrosion and biotribology.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.tb.ssde.t52310057
EISBN: 978-1-62708-286-0
... of spalling and cracking of oxide scale. It ends with a section providing information on oxidation behaviors under less-oxidizing atmospheres. oxidation stainless steel spalling cracking chromium oxide Wagner theory Summary STAINLESS STEEL, often considered mainly as a corrosion-resisting...
Abstract
Stainless steel retains strength and has excellent oxidation resistance from room temperature to nearly 1000 deg C relative to competitive materials. This chapter focuses on the high-temperature oxidation of stainless steel by oxygen or water vapor. It begins by discussing the thermodynamic conditions and electrochemical nature of oxidation and providing information on transient oxidation. This is followed by a description of Wagner's theory for metal oxidation. The volatile nature of Cr 2 O 3 is then reviewed. The chapter further discusses the causes and preventive measures of spalling and cracking of oxide scale. It ends with a section providing information on oxidation behaviors under less-oxidizing atmospheres.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2005
DOI: 10.31399/asm.tb.faesmch.t51270045
EISBN: 978-1-62708-301-0
... Abstract This chapter describes the characteristic damage of a mid-air explosion and how it appears in metal debris recovered from crash sites of downed aircraft. It explains that explosive forces produce telltale signs such as petaling, curling, spalling, spikes, reverse slant fractures...
Abstract
This chapter describes the characteristic damage of a mid-air explosion and how it appears in metal debris recovered from crash sites of downed aircraft. It explains that explosive forces produce telltale signs such as petaling, curling, spalling, spikes, reverse slant fractures, and metal deposits. Explosive forces can also cause ductile metals such as aluminum to disintegrate into tiny pieces and are associated with chemicals that leave residues along with numerous craters on metal surfaces. The chapter provides examples of the different types of damage as revealed in the investigation of two in-flight bombings.
Image
Published: 01 December 2006
Fig. 33 Intergranular corrosion at the external surface of the flange. The voids are the locations of the spalled grains. 50×
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Published: 01 January 1998
Fig. 17-20 Grinding damage on a high-carbon, high-chromium tool steel slitter knife that spalled in service
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