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Printing press rolls
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Published: 30 April 2020
Powder Industries Federation. (f) Hollow decorative ceramic figurine fabricated using slip casting. (g) Electronic iron aluminide foils fabricated by powder rolling. Courtesy of Altria Group. (h) Automotive spark plugs incorporate an alumina (white) insulator fabricated by cold isostatic pressing. (i
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Series: ASM Technical Books
Publisher: ASM International
Published: 31 October 2024
DOI: 10.31399/asm.tb.ahsssta2.t59410247
EISBN: 978-1-62708-482-6
..., flexible binders, flexible rolling, and additive manufacturing. This chapter focuses on these processes and technologies. active binders active drawbeads additive manufacturing advanced high-strength steel flexible binders flexible rolling forming real-time process control tool designs...
Abstract
The increased use of advanced high-strength steels (AHSS) to achieve weight reduction in automobiles has led to the development of tool designs and innovative manufacturing processes. These technologies and processes include: real-time process control, active drawbeads, active binders, flexible binders, flexible rolling, and additive manufacturing. This chapter focuses on these processes and technologies.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340339
EISBN: 978-1-62708-427-7
... to be used for packaging applications. Source: European Aluminium Foil Association ALUMINUM ROLLED PRODUCTS are a material of choice for a myriad of packaging applications. The list includes beverage and food cans, aerosols, tubes, bottle caps, foil trays, capsules, lids, and household wrap. The sheet...
Abstract
This chapter describes how aluminum sheet and foil alloys are processed to produce functional, economical packages that meet the various industry performance criteria. The focus is on the key customer requirements for three main application segments: foil, cans, and impact extrusions. A huge range of products in this industry segment is also illustrated. The need for sustainable production and recyclability is also discussed.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.tb.msisep.t59220039
EISBN: 978-1-62708-259-4
... metallurgical factors besides sulfur concentration in the nonmetallic inclusions will play a role in the intensity of the print. One example that demonstrates this is the examination of rolled products. In these products, manganese and iron-manganese sulfides become elongated during hot working (see Chapter 11...
Abstract
This chapter discusses the practices and procedures used to reveal and record macrostructural features such as hardening depth, weld thickness, crack size, porosity, hot folds, and machining and tooling marks. It provides information on sectioning, sample location, orientation, surface grinding, and etching. It describes macrographic etchants and the features they reveal along with common etching problems and how to avoid them. It explains how to evaluate etching results and how they can be improved using remedial processes such as light grinding. It also discusses photographic reproduction, lighting, and image enhancement techniques.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ems.t53730139
EISBN: 978-1-62708-283-9
.... This is the method used to grow silicon crystals for the semiconductor industry. Fig. 13.1 Bridgman and Czochralski methods of growing single crystals. Source: Ref 13.1 Bulk Forming of Solid Metals Bulk forming of cast ingots can be accomplished by rolling, extrusion, forging, and drawing...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 1984
DOI: 10.31399/asm.tb.mpp.t67850001
EISBN: 978-1-62708-260-0
... Abstract This chapter describes several macroscopic examination techniques, including macroetching, contact printing, fracturing, and lead exudation. It explains how each method is implemented, why it is used, and what it reveals about manufacturing processes, defects, imperfections...
Abstract
This chapter describes several macroscopic examination techniques, including macroetching, contact printing, fracturing, and lead exudation. It explains how each method is implemented, why it is used, and what it reveals about manufacturing processes, defects, imperfections, and failure mechanisms.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 April 2020
DOI: 10.31399/asm.tb.bpapp.t59290001
EISBN: 978-1-62708-319-5
...) Hollow decorative ceramic figurine fabricated using slip casting. (g) Electronic iron aluminide foils fabricated by powder rolling. Courtesy of Altria Group. (h) Automotive spark plugs incorporate an alumina (white) insulator fabricated by cold isostatic pressing. (i) Steel compressor blade fabricated...
Abstract
This chapter provides an introduction to powder processing of binders and polymers. It sets the context for the remainder of the book by providing an overview of the topics discussed in the subsequent chapters and by providing introduction to powder-binder fabrication and customization of feedstock and describing the challenges in component production. The chapter also summarizes alphabetically a few key concepts in powder-binder processing.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 March 2002
DOI: 10.31399/asm.tb.mgppis.t60400087
EISBN: 978-1-62708-258-7
... was pressed onto a piece of paper. The direct transfer is seen in Fig. 4.4 . Fig. 4.4 A macrograph of the Elbogen iron meteorite prepared in 1808 by Widmanstätten and Schreibers using heavy etching in nitric acid to outline the structure in relief. The macrograph was made by rolling printer’s ink over...
Abstract
This chapter discusses the important role of metallography and the metallographer in predicting and understanding the properties of metals and alloys. Examples are presented of a metallographer working as part of a team in a research laboratory of a large steel company and a metallographer working alone at a small iron foundry. The three basic areas in all metallography laboratories are discussed: the specimen preparation area, the polishing/etching area, and the observation/micrography area. Important safety issues in a metallographic laboratory are also considered.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.9781627083164
EISBN: 978-1-62708-316-4
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2012
DOI: 10.31399/asm.tb.smff.t53400233
EISBN: 978-1-62708-316-4
...-rolled sheet. cold working The plastic deformation of metal under conditions of temperature and strain rate that induce strain hardening, usually, but not necessarily, conducted at room tempera- ture. Also referred to as cold forming or cold forging. Contrast with hot working. column press A four-post...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 May 2018
DOI: 10.31399/asm.tb.hma.t59250219
EISBN: 978-1-62708-287-7
.../chapter2/ Nucor Endows the F. Kenneth Iverson Steel Technology Chair at University of Missouri—Rolla 2006 , Nucor Press Release, 25 May 2006 , www.nucor.com/investor/news/print/?rid=860953 Kenneth Iverson F. , 76; Built Nucor Into No. 2 Steelmaker, Los Angeles Times , 20 . April...
Abstract
This chapter discusses the rise of steel minimills in the late 1960s through the leadership of F. Kenneth Iverson and Gerald Heffernan. The discussion covers the development of processes for flat products, flanged beams, and railroad rails. The chapter also covers the growth of the minimill industry along with the consolidation of the industry into large corporations. The chapter ends by providing information on novel processes developed for making iron.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 April 2020
DOI: 10.31399/asm.tb.bpapp.t59290251
EISBN: 978-1-62708-319-5
... Parts , J. Mater. Process. Technol. , Vol 262 , 2018 , p 503 – 510 10.1016/j.jmatprotec.2018.07.012 • Perelaer J. , Abbel R. , Wunscher S. , Jani R. , Lammeren van T. , and Chubert U.S. , Roll-to-Roll Compatible Sintering of Inkjet Printed Features by Photonic...
Abstract
This chapter is intended to identify materials, processes, and designs that will lead to great advances in powder-binder forming technologies. It discusses some of the structures obtained through these advances in powder-binder technologies such as binder jetting and extrusion-based additive manufacturing, including bound-metal deposition and fused-filament fabrication: oxidation-resistant high-temperature alloys, anisotropic structures, submicrometer-scale structures, surface hard materials, and artist metallic clays. Some of the advances discussed include the developments in process involving plastics, emulsions, ceramics, and porous structures and foams. Improvements in the design processes have led to the development of functional structures, controlled porosity, and bioinspired structures.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 30 November 2013
DOI: 10.31399/asm.tb.uhcf3.t53630023
EISBN: 978-1-62708-270-9
... Interference Fit (Press or Shrink) In an interference fit of a shaft or tube into a hole in a collar, hub, or other member, there is a tensile circumferential (hoop) stress around the hole tending to burst or split the outer member, as shown in Fig. 5(a) . Similarly, the inner member has compressive...
Abstract
The relationship of stress and strength gradients must be considered simultaneously in analysis of a particular type of fracture. This chapter discusses the principal elastic stress distribution in members of various shapes under different types of pure loads. A basic understanding of both the stress and strength gradients of metal parts with and without stress concentrations and under different types of loading is provided. The chapter also describes the effect of service conditions on applied stresses.
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.tb.msisep.t59220353
EISBN: 978-1-62708-259-4
... is homogeneous with small dark dots uniformly spread (enhanced by the high-contrast digitizing of the print). Fig. 11.16 Sulfur print of a thick rolled plate of structural steel WStE355. Section transverse to the main rolling direction, region corresponding to the top of the conventional ingot used...
Abstract
This chapter discusses the effects of hot working on the structure and properties of steel. It explains how working steels at high temperatures promotes diffusion, which helps close cavities and pores, and how it changes the shape and distribution of segregates, offsetting their effect. It describes the effect of hot working on nonmetallic inclusions and the many properties influenced by them. It discusses the recrystallization mechanism by which hot working produces microstructural changes and explains how to control it by adjusting temperature, degree of reduction, and cooling rates. It describes special cases of segregation, including banding and why it occurs, and the application of closed die forging. The chapter also presents several examples of hot working defects, including forging laps, cracks, and overheated or burned steel.
Series: ASM Technical Books
Publisher: ASM International
Published: 30 September 2024
DOI: 10.31399/asm.tb.pmamfa.t59400289
EISBN: 978-1-62708-479-6
... Abstract This chapter assesses the state of 3D printing among automakers, medical device manufacturers, and construction companies. 3D printing automotive manufacturing construction medical device manufacturing on-site fabrication FROM PRINTING AUTOMOTIVE parts to human organs...
Series: ASM Technical Books
Publisher: ASM International
Published: 30 September 2024
DOI: 10.31399/asm.tb.pmamfa.t59400001
EISBN: 978-1-62708-479-6
... isostatic pressing, powder extrusion, and roll compaction. During the 1980s and 1990s, the industry gained momentum with innovative process developments that allowed for three-dimensional (3D) design, including powder injection molding (PIM) and metal additive manufacturing (AM). Until this time, most...
Series: ASM Technical Books
Publisher: ASM International
Published: 30 September 2024
DOI: 10.31399/asm.tb.pmamfa.t59400207
EISBN: 978-1-62708-479-6
..., making the process cost-effective and material-efficient. Recent inventions in materials and printing techniques have shown rapid commercial expansion of 3D printer markets, making the technology more diversified and competitive than ever. Aviation firms such as Boeing, Rolls Royce, and Pratt...
Book Chapter
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.tb.ssde.t52310173
EISBN: 978-1-62708-286-0
... have very different deformation characteristics in terms of strain hardening and anisotropy. It will be shown that it is important to understand and exploit these characteristics to optimize forming of stainless steels. Flat, Rolled Stainless Steel The vast majority of carbon steel...
Abstract
The various types of stainless steel have very different deformation characteristics in terms of strain hardening and anisotropy. It is important to understand and exploit these characteristics to optimize forming of stainless steels. This chapter discusses the various deformation processes involved in sheet-forming techniques, namely stretch forming and deep drawing. In addition, it provides information on some of the factors pertinent to cold-heading and hot forming of stainless long products.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.tb.msisep.t59220129
EISBN: 978-1-62708-259-4
... slab. Steel containing 0.08% C, 0.61% Mn, 0.0018% S, 0.005% P. Etching: Humfrey’s reagent in two stages (neutral copper ammonium chloride at 12%, followed by immersion in acidified solution of the same chloride, containing 4% vol. of HCl. Etch at room temperature). Intaglio print using ink and press...
Abstract
Many of the structural characteristics of steel products are a result of changes that occur during solidification, particularly volume contractions and solute redistribution. This chapter discusses the solidification process and how it affects the quality and behaviors of steel. It explains how steel shrinks as it solidifies, causing issues such as pipe and voids, and how differences in the solubility of solid and liquid steel lead to compositional heterogeneities or segregation. It describes the dendritic nature of solidification, peritectic and eutectic reactions, microporosity, macro- and microsegregation, and hot cracking, as well as the effects of solidification and remelting on castings, ingots, and continuous cast products. It explains how to determine where defects originate in continuous casters and how to control alumina, sulfide, and nitride inclusions.
Series: ASM Technical Books
Publisher: ASM International
Published: 30 September 2024
DOI: 10.31399/asm.tb.pmamfa.t59400247
EISBN: 978-1-62708-479-6
... ): Roll compaction: Mild deformation of loose powder gravity fed into a roll gap at ambient temperature to form the green sheet, followed by sintering Uniaxial hot pressing: Versatile method; applicable to powder with poor sinterability; pressure applied in a die at high temperature in a protective...
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