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Joining-related failures

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Published: 30 November 2013
Fig. 10 Subcase-origin fatigue. (a) As the name implies, subcase fatigue cracks originate deep within the steel at the region below the case, where the core metal is comparatively soft in relation to the case itself. The fatigue cracks spread laterally, parallel to the surface, and then join More
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Published: 01 November 2012
Fig. 24 Subcase-origin fatigue. (a) As the name implies, subcase fatigue cracks originate deep within the steel at the region below the case, where the core metal is comparatively soft in relation to the case itself. The fatigue cracks spread laterally, parallel to the surface, then join More
Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2005
DOI: 10.31399/asm.tb.faesmch.t51270162
EISBN: 978-1-62708-301-0
... in relation to the tube cluster indicated that the fracture had occurred due to a downward bending force. The bending feature was grossly visible when the two matching parts were joined together. The snapped tail rotor pitch control cable is shown in Fig. CH42.5 The strands showed necking, indicating...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290001
EISBN: 978-1-62708-306-5
... Abstract Joining comprises a large number of processes used to assemble individual parts into a larger, more complex component or assembly. The selection of an appropriate design to join parts is based on several considerations related to both the product and the joining process. Many product...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.fibtca.t52430351
EISBN: 978-1-62708-253-2
... to the poor quality of the welding; the joining of internal defects on account of flue gas (hot) corrosion on the OD surface and operational and start-up–shutdown cyclic stresses finally led to leakage. Failures Related to Cleaning Buildup of scales on the water side of a boiler is an inevitable...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 1997
DOI: 10.31399/asm.tb.wip.t65930197
EISBN: 978-1-62708-359-1
... (see the section “ Cold Cracks in Base Metal ” in the discussion of electroslag welding). Failures in Resistance Welds The general term resistance welding includes resistance spot welding, resistance seam welding, and projection welding, which are all closely related. Flash welding (a resistance...
Series: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340211
EISBN: 978-1-62708-427-7
... Abstract This chapter provides basic concepts and background for customer-related manufacturing processes applied to aluminum products including forming, joining and welding, surface treatments, and machinability. It reviews the selection criteria, key testing regimes, and original equipment...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230001
EISBN: 978-1-62708-351-5
... of the surfaces to be joined together The first three parameters are self-evident, being also common to other nonfusion welding processes, relating to pressure and temperature. The relative velocity of the impacting surfaces relates to the kinetic energy available for conversion to heat at the interface...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2023
DOI: 10.31399/asm.tb.edfatr.t56090109
EISBN: 978-1-62708-462-8
... in charge of reliability-related failure analysis, materials and surface analysis including TEM, and chemical analysis from 2000–2018. He is currently an adjunct professor in the Department of Engineering and System Science of the National Tsing-Hua University in Taiwan and an independent consultant. Prior...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230143
EISBN: 978-1-62708-351-5
... the sequence of decision-making steps and the constraints through the stages of process design to implementation of assembly, involving brazing operations, is set out in Table 4.1 . Constraints that are specifically related to the product include the cost tolerance of the product to the joining process...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2023
DOI: 10.31399/asm.tb.edfatr.t56090083
EISBN: 978-1-62708-462-8
... joined the Department of Failure Analysis at Infineon AG, Munich. His main interests include the development of static and dynamic fault isolation techniques, the improvement of analysis flow, analog simulation, and design debug of ASIC products. He has published several papers and won the Outstanding...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2004
DOI: 10.31399/asm.tb.ps.t62440001
EISBN: 978-1-62708-352-2
... Abstract Soldering and brazing represent one of several types of methods for joining solid materials. These methods may be classified as mechanical fastening, adhesive bonding, soldering and brazing, welding, and solid-state joining. This chapter summarizes the principal characteristics...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2004
DOI: 10.31399/asm.tb.ps.t62440145
EISBN: 978-1-62708-352-2
... Abstract This chapter considers the materials and processing aspects of soldering and the manner in which these interrelate in the development of joining processes. It discusses the processes involved in eliminating or suppressing metallurgical and mechanical constraints as well as constraints...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.9781627083515
EISBN: 978-1-62708-351-5
Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110513
EISBN: 978-1-62708-247-1
... capacitors are at high risk of cracking in such application LEDs in Car Applications When discussing LEDs, it is important to distinguish between semiconductor-related and packaging related failures. For both types, failures typically don’t show up immediately but after some time because...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2004
DOI: 10.31399/asm.tb.ps.9781627083522
EISBN: 978-1-62708-352-2
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230221
EISBN: 978-1-62708-351-5
... Abstract This chapter discusses the processes involved in the wetting, spreading, and chemical interaction of a braze on a nonmetal. The chapter reviews the key materials and process issues relating to the joining of nonmetals using active brazing. Emphasis is placed on the differences...
Book Chapter

Series: ASM Technical Books
Publisher: ASM International
Published: 01 October 2012
DOI: 10.31399/asm.tb.lmub.t53550511
EISBN: 978-1-62708-307-2
... zirconia polycrystalline (Y-TZP). It also provides information on materials selection, design optimization, and joining methods, and covers every step of the ceramic production process. brazing ceramic processing diffusion bonding structural ceramics toughened ceramics weibull analysis...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 July 2009
DOI: 10.31399/asm.tb.bcp.t52230401
EISBN: 978-1-62708-298-3
... Abstract Beryllium has been successfully joined by fusion welding, brazing, solid-state bonding, and soldering. This chapter describes these processes in detail along with their advantages and disadvantages. It also addresses application considerations such as surface preparation, joint design...
Series: ASM Technical Books
Publisher: ASM International
Published: 01 September 2008
DOI: 10.31399/asm.tb.fahtsc.t51130111
EISBN: 978-1-62708-284-6
... Abstract This chapter briefly outlines some of the basic aspects of failure analysis, describing some of the basic steps and major concerns in conducting a failure analysis. A brief review of failure types from fracture, distortion, wear-assisted failure, and environmentally assisted failure...