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Corrosion (a) of aluminum alloy 6061-T6 aircraft fuel line (arrow). (b) Clo...
Available to PurchasePublished: 01 August 1999
Fig. 6 Corrosion (a) of aluminum alloy 6061-T6 aircraft fuel line (arrow). (b) Close-up of corrosion on fuel line. Note pitting and corrosion products. (c) Intergranular corrosion of the fuel line at area A from (a)
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Image
The probable cause of this accident was the failure of maintenance and insp...
Available to Purchase
in Overview of the Mechanisms of Failure in Heat Treated Steel Components
> Failure Analysis of Heat Treated Steel Components
Published: 01 September 2008
, propelling engine fragments into the fuselage. The fragments severed the right engine main fuel line, which resulted in a fire that rapidly engulfed the cabin area. Source: Ref 4
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Book Chapter
Intergranular and Exfoliation Corrosion
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 1999
DOI: 10.31399/asm.tb.caaa.t67870063
EISBN: 978-1-62708-299-0
... environments as described in the following example. Example 1: Aircraft Fuel Line IGC Inspections revealed fuel line corrosion beneath ferrules ( Fig. 6 ). The cause of the corrosion was traced to the fuel line marking process, which involved electrolytic labeling of ferruled aluminum alloy 6061-T6...
Abstract
This chapter describes the mechanisms, characteristics, and prevention of intergranular and exfoliation corrosion in various aluminum alloys. It discusses susceptible alloys and recommended tempers and presents several examples of exfoliation in aircraft components. It also explains how the two forms of corrosion are related to stress-corrosion cracking.
Book Chapter
Failure Analysis and After
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 October 2005
DOI: 10.31399/asm.tb.faesmch.t51270059
EISBN: 978-1-62708-301-0
... the fuel line, causing an inflight fire and resulting in a serious accident. All the occupants of the aircraft died and the aircraft was a total loss. Investigations revealed that the subject steel disc had been made by conventional air melting followed by casting, forging, and machining to shape. Air...
Abstract
This chapter discusses some of the ways that the lessons learned from failures have benefitted society, leading to improved product designs, better materials, safer industrial processes, and more robust codes and standards. It also provides several examples of how the technology and procedures associated with aviation security have been upgraded in the wake of air disasters.
Book Chapter
Aluminum in Ground Transportation
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.tb.atia.t59340303
EISBN: 978-1-62708-427-7
... system 1918: Fruehauf Trailer Company founded 1933: Aluminum railroad cars at Chicago World Fair 1934: First aluminum hopper car , B&O Railroad 1935: The Comet , aluminum-intensive three-car train from Boston to Providence 1941–1945: Tanker trucks for military aircraft fuel...
Abstract
A large portion of cast and wrought product production is directed to the ground transportation market. Aluminum castings, extrusions, forgings, and rolled products all find wide application for trucks, trains, subways, and buses and are discussed in this chapter.
Book Chapter
Overview of Iron and Steel Manufacturing
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2022
DOI: 10.31399/asm.tb.isceg.t59320003
EISBN: 978-1-62708-332-4
... process and equipment. Iron is present in iron ore as iron oxide, contaminated with impurities. Iron oxide is reduced to metallic iron in a blast furnace by using coke as fuel and a reducing agent and limestone as a fluxing agent. A blast of air is blown into the lower section of the furnace...
Abstract
This chapter provides a brief overview of iron and steel manufacturing and the major equipment involved in the process as well as identifying where casting fits into the overall process. In addition, it provides an overview of cast iron manufacturing, including the processes involved in converting pig iron into cast iron and steel.
Book Chapter
Corrosion Control by Protective Coatings and Inhibitors
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910363
EISBN: 978-1-62708-250-1
... for methanol and ethanol modified fuels Epoxy (polyamide) Superior to amine-cured epoxies for water resistance. Excellent adhesion, gloss, hardness impact, and abrasion resistance. More flexible and tougher than amine-cured epoxies. Temperature resistance: 105 °C (225 °F) dry; 65 °C (150 °F) wet Cross...
Abstract
Organic coatings (paints and plastic or rubber linings), metallic coatings, and nonmetallic inorganic coatings (conversion coatings, cements, ceramics, and glasses) are used in applications requiring corrosion protection. These coatings and linings may protect substrates by three basic mechanisms: barrier protection, chemical inhibition, and galvanic (sacrificial) protection. This chapter begins with a section on organic coating and linings, providing a detailed account of the steps involved in the coating process, namely, design and selection, surface preparation, application, and inspection and quality assurance. The next section discusses the methods by which metals, and in some cases their alloys, can be applied to almost all other metals and alloys: electroplating, electroless plating, hot dipping, thermal spraying, cladding, pack cementation, vapor deposition, ion implantation, and laser processing. The last section focuses on nonmetallic inorganic coatings including ceramic coating materials, conversion coatings, and anodized coatings.
Book Chapter
Economics
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 June 1988
DOI: 10.31399/asm.tb.eihdca.t65220315
EISBN: 978-1-62708-341-6
... Energy costs are determined by the base fuel cost and the over-all efficiency of the heating system. On the average, electricity costs about 3.5 times as much as natural gas in recent years ( Fig. 12.1 ). However, heating-system efficiencies can mitigate this difference in fuel cost. Efficiency...
Abstract
Induction heating is a rapid, efficient technique for producing localized or through heating in a wide range of industries. The economics as well as the technical feasibility of induction heating should be important considerations prior to investing in such a system. A number of cost elements enter into the analysis. These include equipment and energy costs, production lot size and ease of automation, material savings, labor costs, and maintenance requirements. This chapter discusses each of these factors. It compares the cost elements of induction heating with those of its main competitor, gas-fired furnace heating. Several typical examples are provided to illustrate the economic considerations in design and application of induction heating processes.
Book Chapter
What Is a Failure?
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.horfi.t51180001
EISBN: 978-1-62708-256-3
... for wreckage buried 152 m (500 ft) deep and scattered over 259 km 2 (100 square mi.) of Mediterranean sea floor. Meanwhile, a special investigating committee recommended some 50 modifications to the Comet, all preventative measures based on possible but unproven midair explosion theories. Fuel lines were...
Abstract
Failure investigation is an integral part of any design and manufacturing operation, providing critical information to solve manufacturing problems and assist in redesigns. This chapter addresses several aspects of failure investigation, beginning with the challenges of organizing such efforts and the need to define a clear and concise goal, direction, and plan prior to the investigation. It covers the causes of failure and the training and education organizations require to understand and prevent them. The chapter emphasizes the importance of discovering the root cause of failures, and uses examples to explain the factors involved and how to recognize them when the first appear.
Book Chapter
An Overview of the Functioning of a Thermal Power Plant
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.fibtca.t52430017
EISBN: 978-1-62708-253-2
... nation. The sources of fuel for power generation fall under the category of either nonrenewable energy sources such as coal, natural gas, oil, and nuclear; or renewable energy sources such as hydro, wind, solar, biomass, geothermal, and marine. Since 1970, the world has seen rapid growth in energy demand...
Abstract
Coal-based thermal power plants play a major role in the welfare of many nations and the overall global economy. This chapter describes the basic equipment requirements and operating principles of thermal power plants, particularly subcritical, supercritical, and ultra-supercritical types.
Book Chapter
Introduction to Boiler Technology
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2018
DOI: 10.31399/asm.tb.fibtca.t52430001
EISBN: 978-1-62708-253-2
... Abstract Boilers are engineered systems designed to convert the chemical energy in fuel into heat to generate hot water or steam. This chapter describes boiler applications and types, including firetube boilers, watertube boilers, electric boilers, packaged boilers, fluidized bed combustion...
Abstract
Boilers are engineered systems designed to convert the chemical energy in fuel into heat to generate hot water or steam. This chapter describes boiler applications and types, including firetube boilers, watertube boilers, electric boilers, packaged boilers, fluidized bed combustion boilers, oil- and gas-fired boilers, waste heat boilers, and black liquor recovery boilers. It also describes the operation and working principle of utility or power plant boilers, covering conventional subcritical and advanced supercritical types.
Book Chapter
Iron in America—1645 to 1870
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 May 2018
DOI: 10.31399/asm.tb.hma.t59250013
EISBN: 978-1-62708-287-7
... during the War of 1812 increased demand for iron but did little to change the nature of making it. The United States continued to use charcoal as fuel for reducing iron ore in the blast furnace. This was a matter not of backward technology but of availability. Massive deposits of bituminous coal lay...
Abstract
This chapter is a chronological account of the development of ironmaking in colonial America from 1645 to 1870. The discussion covers the spread of ironmaking in many of the colonies in the northeast, canal building in Pennsylvania, the replacement of charcoal by anthracite coal in ironmaking, the life of ironmaking pioneer John Fritz, and the rapid increase in ironmaking for the railroads.
Book Chapter
Corrosion in Petroleum Refining and Petrochemical Operations
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2015
DOI: 10.31399/asm.tb.cpi2.t55030292
EISBN: 978-1-62708-282-2
... to minimize the probability of a fire, the engineer responsible for materials selection must recognize that a fire or temperature excursions may occur and that the equipment is expected to retain its integrity in order to avoid fueling the fire. This often limits the application of materials with low melting...
Abstract
This chapter presents the primary considerations and mechanisms for corrosion and how they are involved in the selection of materials for process equipment in petroleum refineries and petrochemical plants. In addition, specific information on mechanical properties, corrosion, sulfide stress cracking, hydrogen-induced cracking, stress-oriented hydrogen-induced cracking, hydrogen embrittlement cracking, stress-corrosion cracking, velocity-accelerated corrosion, erosion-corrosion, and corrosion control is provided.
Book Chapter
Global Projects on Advanced High-Strength Steels
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.tb.ahsssta.t53700199
EISBN: 978-1-62708-279-2
... organization develops and implements initiatives offering steel solutions, based on innovative designs and advanced new steels, to address challenges facing automakers to increase fuel efficiency, reduce emissions, increase safety, and maintain affordability of vehicles. The automotive industry responds...
Abstract
This chapter provides information on ultra-light steel family research programs conducted by the global steel industry under the umbrella of WorldAutoSteel. It discusses the collaboration efforts between U.S government, industry, and academia on advanced high-strength steels (AHSS) technology. Some of the projects on AHSS research and development are also reviewed.
Book Chapter
Global Projects on Advanced High-Strength Steels
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 31 October 2024
DOI: 10.31399/asm.tb.ahsssta2.t59410219
EISBN: 978-1-62708-482-6
... steels, to address challenges facing automakers, including: Increase fuel efficiency Reduce emissions Increase safety Maintain affordability of vehicles The automotive industry responded positively to the influx of new design methodologies, innovative manufacturing processes...
Abstract
This chapter presents a review of some of the global development and deployment of advanced high-strength steels (AHSS). It discusses collaboration projects between government, industry, and academia and summarizes research that has focused on the influence of alloy composition on the microstructure evolution during plastic deformation and the resulting mechanical properties.
Book Chapter
Types of Heat Treating Furnaces
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 30 April 2024
DOI: 10.31399/asm.tb.phtpp.t59380017
EISBN: 978-1-62708-456-7
.... Other gasses such as a propane-air mix may be used for the heating process. The advantages of fuel-fired heating include: Flexibility to switch between various fuels with a simple orifice change Ability to recover heat from the exhaust gases with a recuperator device Faster heat-up times...
Abstract
This chapter details the types of heat treating furnaces. It discusses energy sources and modes of heat transmission. The chapter’s focus is on the different types of batch furnaces and continuous furnaces, including box furnaces, integral-quench batch furnaces, pit furnaces, furnaces for heat treating with fluidized beds, and straight chamber continuous furnaces.
Book Chapter
Melting
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 1995
DOI: 10.31399/asm.tb.sch6.t68200187
EISBN: 978-1-62708-354-6
.... These vacuum processes are usually the last step before the metal is cast. Energy Conservation The foundry industry is very conscious of the cost of energy and tries to minimize its use. Some sources of heat are more economical than others, and the metallic charge is often preheated with gas fuel so...
Abstract
This chapter provides an overview of the types of melting furnaces and refractories for steel casting. It then presents information about arc furnace melting and induction melting cycles. The chapter also describes methods for the removal of phosphorous, the removal of sulfur, and the recovery of elements from slag. It then presents an overview of argon-oxygen-decarburization (AOD) refining and types of ladles. The chapter describes chemical analysis that is performed using either optical emission or x-ray spectrographs.
Book Chapter
Irradiation-Assisted Stress-Corrosion Cracking
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2017
DOI: 10.31399/asm.tb.sccmpe2.t55090191
EISBN: 978-1-62708-266-2
... Abstract Irradiation-assisted stress-corrosion cracking (IASCC) has been a topic of engineering interest since it was first reported in the 1960s, having been observed in stainless steel cladding on light water reactor fuel elements. This chapter summarizes the results of decades...
Abstract
Irradiation-assisted stress-corrosion cracking (IASCC) has been a topic of engineering interest since it was first reported in the 1960s, having been observed in stainless steel cladding on light water reactor fuel elements. This chapter summarizes the results of decades of investigation, showing that IASCC can essentially be defined as the intergranular cracking of austenitic alloys in high-temperature water, where both the material and its environment have been altered by radiation. Of the many interactions that can occur when metals and water are exposed to radiation, the international consensus is that the three with the greatest impact on crack growth rates are the formation of material defects, radiation-induced segregation, and chemical reactions that increase the corrosion potential of water. The chapter discusses each of these in great detail, and includes information on predictive modeling as well.
Book Chapter
Automotive and Transportation Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.tb.ssde.t52310225
EISBN: 978-1-62708-286-0
... components trucks rail transport Summary THE ADEQUATE DURABILITY and life span of cars, trucks, or any transport system requires freedom from corrosion. This has required subsystems, such as those for exhaust and fuel, to resist more corrosive environments for longer periods of time. The main...
Abstract
This chapter is a detailed account of the applications of stainless steel in automotive and transport systems. The discussion covers exhaust systems, structural components, automotive components, trucks, and rail transport.
Series: ASM Technical Books
Publisher: ASM International
Published: 01 June 2022
DOI: 10.31399/asm.tb.tstap.t56040020
EISBN: 978-1-62708-428-4
... turbines. Other applications include fuel cells, photocatalytic and anti-microbial coatings, and biomaterials or biotechnology uses. These technologies are not sufficiently mature to meet industrial standards and customer needs. However, collaboration among researchers will provide understanding...
Abstract
This article summarizes the results of work completed by the ASM Thermal Spray Society Advisory Committee to identify key research challenges and opportunities in the thermal spray field. It describes and prioritizes research priorities related to emerging process methods, thermal spray markets and applications, and process robustness, reliability, and economics.
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