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Book Chapter
Mechanical Fastening
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2011
DOI: 10.31399/asm.tb.jub.t53290207
EISBN: 978-1-62708-306-5
... with the materials it joins, and to be amenable to installation in the intended joint. Environmental or corrosion compatibility depends on both the fastener material and the materials in the joint. Fasteners, especially steel fasteners, are often coated for corrosion protection (e.g., cadmium), and the compatibility...
Abstract
This chapter presents a comprehensive coverage of mechanical fastening methods. It begins with a discussion on the advantages and disadvantages of mechanical fastening followed by sections providing information on mechanically fastened joints and the selection of the correct fastener system. The chapter then describes important structural fasteners, namely bolts, screws, pins, collar fasteners, rivets, blind fasteners, machine pins, and spring clip fasteners. The following sections describe the process involved in presses, shrink fits, hole generation, and fastener installation. The chapter ends with information on miscellaneous mechanical fastening methods.
Book Chapter
Corrosion Control by Protective Coatings and Inhibitors
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.tb.cub.t66910363
EISBN: 978-1-62708-250-1
... ozone, an air pollutant. As a result, there are increasing restrictions on the VOC content in coatings. In addition, restrictions regarding the use of toxic pigments, such as lead, cadmium, and arsenic have also been imposed. Abrasive blast media manufacturers have also been influenced...
Abstract
Organic coatings (paints and plastic or rubber linings), metallic coatings, and nonmetallic inorganic coatings (conversion coatings, cements, ceramics, and glasses) are used in applications requiring corrosion protection. These coatings and linings may protect substrates by three basic mechanisms: barrier protection, chemical inhibition, and galvanic (sacrificial) protection. This chapter begins with a section on organic coating and linings, providing a detailed account of the steps involved in the coating process, namely, design and selection, surface preparation, application, and inspection and quality assurance. The next section discusses the methods by which metals, and in some cases their alloys, can be applied to almost all other metals and alloys: electroplating, electroless plating, hot dipping, thermal spraying, cladding, pack cementation, vapor deposition, ion implantation, and laser processing. The last section focuses on nonmetallic inorganic coatings including ceramic coating materials, conversion coatings, and anodized coatings.
Book Chapter
Electrical Contact Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2001
DOI: 10.31399/asm.tb.aub.t61170596
EISBN: 978-1-62708-297-6
..., such as slip rings. The various types of silver-base contact alloys include: Binary, ternary, and multicomponent silver alloys such as silver-cadmium, silver-copper, silver-copper-nickel, or silver-cadmium-nickel contact materials Composite silver-base materials with refractory constituents...
Abstract
This article explains how alloying elements affect the properties and behaviors of electrical contacts. It describes the composition, strength, hardness, and conductivity of a wide range of contact alloys and composites based on silver, copper, gold, platinum, palladium, tungsten, and molybdenum, and related oxides and carbides.
Book Chapter
Finishing and Coating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2013
DOI: 10.31399/asm.tb.mfub.t53740325
EISBN: 978-1-62708-308-9
.... Environmental Regulations Environmental protection regulations are often directly or indirectly related to finishing and coating processes. This is particularly true for solvent cleaning procedures, cadmium and chromium electroplating, chromate conversion coatings, and organic coatings containing high...
Abstract
This chapter covers a wide range of finishing and coating operations, including cleaning, honing, polishing and buffing, and lapping. It discusses the use of rust-preventative compounds, conversion coatings, and plating metals as well as weld overlay, thermal spray, and ceramic coatings and various pack cementation and deposition processes. It also discusses the selection and use of industrial paints and paint application methods.
Book Chapter
Practical Design Guidelines for Surface Engineering
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350195
EISBN: 978-1-62708-315-7
... moderate protection Thermally sprayed zinc or aluminum for moderate protection Electrolytic zinc or zinc-nickel alloy (10–14% Ni) coating followed by chromate passivation and an organic topcoat Painting, with appropriate preparation and priming, perhaps zinc or aluminum loaded Cadmium plate...
Abstract
This chapter provides helpful guidelines for selecting a surface treatment for a given application. It identifies important design factors and applicable treatments for common design scenarios, materials, and operating conditions. It explains why heat treatments and finishing operations may be required before or after processing and how to estimate or predict coating thickness, case depth, hardness, and the likelihood of distortion. It also addresses related issues and considerations such as part handling and fixturing, surface preparation and cleaning requirements, processability, aesthetics, and the influence of design features.
Book Chapter
Liquid Metal Corrosion and Embrittlement
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 November 2007
DOI: 10.31399/asm.tb.htcma.t52080423
EISBN: 978-1-62708-304-1
... during service at 370 °C (700 °F) and attributed the failure to LME by zinc due to cadmium-plated/zinc phosphate coated nuts. The Cd-Zn eutectic melts at 270 °C (515 °F). Gutzeit et al. ( Ref 50 ) indicated that austenitic stainless steels are susceptible to LME by zinc when welding or during heat...
Abstract
Liquid metals are frequently used as a heat-transfer medium because of their high thermal conductivities and low vapor pressures. Containment materials used in such heat-transfer systems are subject to molten metal corrosion as well as other problems. This chapter reviews the corrosion behavior of alloys in molten aluminum, zinc, lead, lithium, sodium, magnesium, mercury, cadmium, tin, antimony, and bismuth. It also discusses the problem of liquid metal embrittlement, explaining how it is caused by low-melting-point metals during brazing, welding, and heat treating operations.
Book Chapter
Electroless and Electrolytic Plating Procedures
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 1984
DOI: 10.31399/asm.tb.mpp.t67850538
EISBN: 978-1-62708-260-0
..., gold, beryllium, aluminum, carbon, vanadium, molybdenum, tungsten, chromium, selenium, titanium, and uranium. Cannot be plated . Bismuth, cadmium, tin, lead, and zinc (electroplate with copper, then use electroless nickel). A wide variety of nonmetals such as plastics, wood, glass, carbide...
Abstract
This appendix lists plating solutions and procedures used in metallographic edge preparation.
Book Chapter
Zinc and Zinc Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2001
DOI: 10.31399/asm.tb.aub.t61170520
EISBN: 978-1-62708-297-6
... that the lead, cadmium, and tin do not exceed 0.003, 0.003, and 0.001%, respectively. Nominal compositions of hypereutectic zinc-aluminum (>5% Al) casting alloys and zinc-alumium ingot for casting Table 2 Nominal compositions of hypereutectic zinc-aluminum (>5% Al) casting alloys and zinc...
Abstract
This article discusses the composition, properties, and behaviors of zinc and its alloys. It explains where cast and wrought zinc alloys are used, describes commercial designations and grades, and discusses the effect of various alloying elements on properties and performance.
Book Chapter
Selected Sources of Information: Corrosion Properties of Materials and Corrosion Testing
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 July 2000
DOI: 10.31399/asm.tb.fec.t65940451
EISBN: 978-1-62708-302-7
... 937, Test Method for Corrosion of Steel by Sprayed Fire-Resistive Material Applied to Structural Members • F 326, Test Method for Electronic Hydrogen Embrittlement Test for Cadmium Electroplating Processes • F 359, Practice for Static Immersion Testing of Unstressed Materials in Nitrogen...
Abstract
This appendix is a comprehensive collection of selected sources related to corrosion properties of materials and corrosion testing.
Book Chapter
Surface Engineering to Add a Surface Layer or Coating
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350125
EISBN: 978-1-62708-315-7
... Abstract This chapter discusses the use of coating methods and materials and their impact on corrosion and wear behaviors. It provides detailed engineering information on a wide range of processes, including organic, ceramic, and hot dip coating, metal plating and cladding, and the use of weld...
Abstract
This chapter discusses the use of coating methods and materials and their impact on corrosion and wear behaviors. It provides detailed engineering information on a wide range of processes, including organic, ceramic, and hot dip coating, metal plating and cladding, and the use of weld overlays, thermal spraying, and various deposition technologies.
Book Chapter
Stress-Corrosion Cracking of Titanium Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 January 2017
DOI: 10.31399/asm.tb.sccmpe2.t55090271
EISBN: 978-1-62708-266-2
... at temperatures above 250 °C (480 °F). In the late 1950s, contact of cadmium-plated fasteners with hot-stressed titanium alloy jet engine components ( Ref 10.3 , 10.4 ) produced cracking failures. Catastrophic failures of titanium alloy missile tanks pressurized with either anhydrous methanol or N 2 O 4...
Abstract
Titanium alloys are generally resistant to stress-corrosion cracking (SCC), but under certain conditions, the potential for problems exists. This chapter identifies the types of service environments where titanium alloys have exhibited signs of SCC. It begins by describing the nominal composition, designation, and grade of nearly two dozen commercial titanium alloys and the different types of media (including oxidizers, organic compounds, hot salt, and liquid metal) in which SCC has been observed. It discusses the mechanical and metallurgical factors that influence SCC behavior and examines the cracking and fracture mechanisms that appear to be involved. The chapter also includes information on SCC test standards and provides detailed guidelines on how to prevent or mitigate the effects of SCC.
Book Chapter
Discovering Metals—A Historical Overview
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 October 2011
DOI: 10.31399/asm.tb.mnm2.t53060073
EISBN: 978-1-62708-261-7
... and to make nonsparking tools for use in potentially explosive atmospheres. Cadmium Cadmium was discovered in 1817 and is primarily found in zinc ores. Cadmium coatings or platings were used to protect nuts, bolts, and other components made of high-strength steels or other relatively corrosion-prone...
Abstract
The discovery and use of materials have shaped civilization since ancient times. This chapter traces the history of the use of metals from hammered copper estimated to be 11,000 years old to the development of electrolytically refined aluminum in 1884. The discussion covers the advent of the Bronze Age, extraction of metals from their respective ores, and the discovery of modern metals such as chromium, vanadium, platinum, and titanium.
Book Chapter
Process Comparisons
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350183
EISBN: 978-1-62708-315-7
... Anodized aluminum Hardened electroless nickel 10 −12 Electroless nickel, as plated Normalized, unlubricated steel 10 −11 Austenitic stainless steel Copper plate Electrolytic nickel plate 10 −10 Aluminum alloy Unfilled PTFE coating 10 −9 Cadmium and zinc plates Unfilled...
Abstract
This chapter compares and contrasts surface-engineering processes based on process availability, corrosion and wear performance, distortion effects, penetration depth or attainable coating thickness, and cost. It provides both quantitative and qualitative information as well as measured property values.
Book Chapter
Lead, Tin, and Their Alloys
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2001
DOI: 10.31399/asm.tb.aub.t61170528
EISBN: 978-1-62708-297-6
...% Ca, 0.6% Na, 98.7% Pb) L50810 Bearing metal (0.02% Al, 0.04% Li, 0.7% Ca, 0.2% Na, 0.4% Ba, 98.7% Pb) L50820 Lead-calcium alloys (1.0–6.0% Ca, 94.0–99.0% Pb) L50840, L50850, L50880 Lead-cadmium alloys (UNS L50900–L50999) Lead-cadmium eutectic alloy (17.0% Cd, 83.0% Pb) L50940...
Abstract
This article examines the role of alloying in the production and use of lead and tin. It describes the various categories and grades of lead and lead-base alloys along with their nominal compositions and corresponding UNS numbers. It also discusses the composition and properties of lead used in battery grids, type metals, and bearings. It, likewise, discusses the use of tin in various types of solder and in bearings and provides composition and property data for application-specific designations and grades. The article also discusses the effect of impurities in tin-lead solders and the amounts and combinations in which they are found.
Book Chapter
Overview of the Mechanisms of Failure in Heat Treated Steel Components
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 September 2008
DOI: 10.31399/asm.tb.fahtsc.t51130043
EISBN: 978-1-62708-284-6
Abstract
This chapter provides an overview of the possible mechanisms of failure for heat treated steel components and discusses the techniques for examining fractures, ductile and brittle failures, intergranular failure mechanisms, and fatigue. It begins with a description of the general sources of component failure. This is followed by a section on the stages of a failure analysis, which can proceed one after the other or occur at the same time. These stages of analysis are collection of background data, preliminary visual examination, nondestructive testing, selection and preservation of specimens, mechanical testing, macroexamination, microexamination, metallographic examination, determination of the fracture mechanism, chemical analysis, exemplar testing, and analysis and writing the report. The chapter ends with a discussion on various processes involved in the determination of the fracture mechanism.
Book Chapter
Filler Metals for Carat Gold and Hallmark Silver Jewelry
Available to PurchaseBook: Principles of Brazing
Series: ASM Technical Books
Publisher: ASM International
Published: 01 August 2005
DOI: 10.31399/asm.tb.pb.t51230189
EISBN: 978-1-62708-351-5
..., respectively. The silver, copper, cadmium, zinc, nickel, indium and gallium additions serve to adjust both the melting temperatures and, more importantly for jewelry applications, the caratage and color of the alloys. Yellow, red and white brazes are available commercially to match the color of corresponding...
Abstract
Brazes for carat gold jewelry must meet or exceed the fineness/caratage of the component piece parts of the assembly in order for it to meet the national fineness/caratage standards and marking or hallmarking regulations for jewelry. This chapter concentrates on brazes for gold jewelry. It provides understanding of the metallurgy of gold jewelry alloys and includes a discussion of brazes for carat gold jewelry. The chapter also provides information on traditional gold jewelry brazes, the target properties of filler metals for carat gold jewelry and describes the characteristics of novel 22 carat gold solders.
Book Chapter
Corrosion Resistance
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 December 2000
DOI: 10.31399/asm.tb.ttg2.t61120123
EISBN: 978-1-62708-269-3
... iron Wrought iron Low-carbon steel 2xxx and 7xxx aluminum alloys Cadmium Alclad aluminum alloys 6xxx aluminum alloys Galvanized steel Zinc Magnesium alloys Magnesium In most environments, titanium is the cathodic member of any galvanic couple. Titanium can...
Abstract
Titanium and its alloys are used chiefly for their high strength-to-weight ratio, but they also have excellent corrosion resistance, better even than stainless steels. Titanium, as the chapter explains, is protected by a tenacious oxide film that forms rapidly on exposed surfaces. The chapter discusses the factors that influence the growth and quality of this naturally passivating film, particularly the role of oxidizing and inhibiting species, temperature, and alloying elements. It also discusses the effect of different corrosion processes and environments as well as hydrogen, stress-corrosion cracking, liquid metal embrittlement, and surface treatments.
Book Chapter
Solders and Their Metallurgy
Available to PurchaseBook: Principles of Soldering
Series: ASM Technical Books
Publisher: ASM International
Published: 01 April 2004
DOI: 10.31399/asm.tb.ps.t62440049
EISBN: 978-1-62708-352-2
... on lead and cadmium for certain culinary and medical applications and nickel in applications that involve prolonged skin contact, such as spectacle frames. Aesthetic requirements are usually important, for example, color, color matching in jewelery and utensils, the ability of joints to accept surface...
Abstract
This chapter presents an overview and survey of solder alloy systems. Extensive reference is made to phase diagrams and their interpretation. The chapter describes the effect of metallic impurities on different solders. The chapter concludes with a review of the key characteristics of eutectic alloys and of the factors most effective at depressing the melting point of solders by eutectic alloying.
Book Chapter
Case Studies of Steel Component Failures in Aerospace Applications
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 September 2008
DOI: 10.31399/asm.tb.fahtsc.t51130351
EISBN: 978-1-62708-284-6
... at 3235 cycles; the desired lifetime for the strain bar and the T-head was 4500 cycles. The failed AISI 4340 steel strain bar and the failed cadmium-plated AISI 4330V steel T-head were submitted for analysis. Figure 1 shows the as-received failed strain bar. The fracture occurred at the aft...
Abstract
This chapter presents various case histories that illustrate a variety of failure mechanisms experienced by the high-strength steel components in aerospace applications. The components covered are catapult holdback bar, AISI 420 stainless steel roll pin, main landing gear (MLG) lever, inboard flap hinge bolt, nose landing gear piston axle, multiple-leg aircraft-handling sling, aircraft hoist sling, internal spur gear, and MLG axle. In addition, the chapter provides information on full-scale fatigue testing, nondestructive testing, and failure analysis of fin attach bolts.
Book Chapter
Principles of Corrosion
Available to PurchaseSeries: ASM Technical Books
Publisher: ASM International
Published: 01 March 2001
DOI: 10.31399/asm.tb.secwr.t68350011
EISBN: 978-1-62708-315-7
... combinations of metals as close together as possible in the galvanic series), insulating dissimilar metals, applying a barrier coating to both the anodic (less noble) and cathodic (noble) metal, applying a sacrificial coating (aluminum, zinc, or cadmium) to the cathodic part, applying nonmetallic films (e.g...
Abstract
This chapter discusses the basic principles of corrosion, explaining how and why it occurs and how it is categorized and dealt with based on the appearance of corrosion damage or the mechanism of attack. It explains where different forms of corrosion are likely to occur and identifies metals likely to be affected. It also discusses the selection and use of protective coatings and the tests that have been developed to measure their effectiveness.
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