Corrosion-Fatigue Failure of U-Bend Heat-Exchanger Tubes
After being in service for ten years, two admiralty brass heat-exchanger tubes from a cooler in a refinery catalytic reforming unit cracked circumferentially in the area of U-bends. A blunt transgranular cracking with minimal branching propagating from the inside surface of the tube was revealed by metallography which was typical of cracking by corrosion fatigue mechanism. Corrosion deposits on both the inside- and outside-diam surfaces were found in the tubes. The presence of copper, zinc, iron, and small amounts of chloride, sulfur, silicon, tin, and manganese was revealed by energy-dispersive analysis of the deposits. It was interpreted by the...
Corrosion-Fatigue Failure of U-Bend Heat-Exchanger Tubes, ASM Failure Analysis Case Histories: Oil and Gas Production Equipment, ASM International, 2019, https://doi.org/10.31399/asm.fach.petrol.c0048728
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