Projection welding (PW) is a variation of resistance welding in which current flow is concentrated at the point of contact with a local geometric extension of one (or both) of the parts being welded. This article discusses the applications of PW generally categorized as either embossed-projection welding or solid-projection welding. Different projection-welding configurations are schematically presented and the common variations of solid-projection welding are described. The article describes equipment used and the process requirement for the PW. The process requirements for projection welding of a range of intermediate-gage low-carbon steels are presented in a table.
Jerry E. Gould, Projection Welding, Welding, Brazing, and Soldering, Vol 6, ASM Handbook, Edited By David LeRoy Olson, Thomas A. Siewert, Stephen Liu, Glen R. Edwards, ASM International, 1993, p 230–237, https://doi.org/10.31399/asm.hb.v06.a0001364
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