Abstract
Inclusions and surface defects are the primary drivers of fatigue fractures for Nitinol. Surface defects can take the form of die marks, surface roughness, or scratches, and when present, these will typically be the sites for fatigue fractures. When such surface defects are not present, however, surface-exposed inclusions become the primary sites of fatigue fractures. Surface-exposed inclusions are either fully embedded (no surrounding voids) or particle-void assemblies (PVAs). PVAs are up to 600 times more likely to be the sites of crack nucleation compared to fully embedded particles, so they are of primary interest. PVAs typically take the form of a single, small, and unbroken inclusion with one or two associated voids (coined a "teardrop"), or a longer, drawn-out, and broken-up inclusion with many voids (coined a "stringer").