Shape memory alloys (SMA) provide a compact, robust, light-weight and scalable rotary actuation technology suitable for many aerospace applications that require precise control and high torque over a discrete output range. With their compact form factor and high energy density, SMA rotary actuators can often be directly integrated into or near a hinge line reducing the need for complex kinematics (e.g., linkages and gears) that are typically required to transfer the work from a rotary actuator’s output to an effector such as a flap or aileron. Boeing has executed high technology readiness level (TRL) demonstrations and production use of scalable SMA rotary actuation technology across several size scales and aeronautical platforms. Applications range from wind tunnel models to full-scale laboratory demonstrators and flight tests. Successful demonstrations include reconfigurable vortex generators, actuated wind tunnel models, adaptive trailing edges, power door opening systems, spanwise adaptive wings, variable area nozzles and variable geometry structures.

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