This paper presents the results of studies on powders used in wear-resistant thermal spray coatings. The work focuses on the influence of the shape, size, and structure of composite powders containing nickel, iron, and chromium mixed with TiC and dry lubricants such as MoS 2 and CaF 2 . The powders are analyzed using SEM and metallographic methods along with X-ray diffraction. Paper includes a German-language abstract.

The aim of this work is to determine how to control the microstructure and tribological properties of HVOF-sprayed TiC composite coatings. The powders used in the study were made by the SHS process and contained a mixture of TiC and either FeCr20Ni10 or FeCr18Ni15Mo3, which serve as a binder and give the sprayed coatings additional corrosion resistance. The composites produced were assessed based on metallographic examination and wear testing. The results show how the structure of the SHS powder changes due to the injection molding process and how the tribological properties of the HVOF layers are influenced by spraying conditions and the formation of mixed carbides. Paper text in German.

The following contribution deals with carbide composite powders. These composite powders were made by the SHS-process. The present work is a result of a co-operation between the Institute for Powder Metallurgy Minsk (PMI) and the Department of Composites and Surface Technology at the Chemnitz University of Technology (TUC). The main aspect of this research activity is the improvement of the wear protection due to the deposition of the composite coatings. Paper text in German.

Thermal spraying of composite materials is an effective method for surface protection against wear and corrosive attacks. There are different possibilities to produce composite-materials for thermal spray applications. The self-propagating-high- temperature-synthesis (SHS) is a very promising method to obtain fine carbide particles homogeneously distributed in a metal matrix. In the present investigation TiC-based composite materials were applied to steel substrate samples by thermal spraying. The coating characteristics were determined by the use of different investigation methods. The results of the wear test show the great potential for industrial application. Further progress is expected from the optimisation of the thermal spray processes and the compounds composition. Paper includes a German-language abstract.

This work evaluates the potential of using new competitive powders of Fe/TiC system for plasma spraying of wear resistant coatings. To improve coating properties, Cr and Ni were added to the iron matrix. The results of complex investigations of plasma coatings from such materials are presented.

The poblems of metal-titanium carbide coatings processing by air, low pressure and underwater plasma as well as high velocity oxygen fuel spraying are under consideration. Among the different methods of metal-TiC powders production, like mixing of carbides with scale structure metals, agglomeration with binders, a matter of special interest is the high temperature synthesis of TiC in presence of metallic alloy. The characteristic features of these materials include the carbide phases forming, their bonding with the alloy and reactions during spraying, grain size and their distribution, alloy behavior during synthesis and spraying. Finally, the abrasive wear and erosion resistance of Al-Si/TiC, Fe-Cr/TiC and Ni-Cr/TiC coatings is analyzed.