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Stephen Wu
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Proceedings Papers
ISTFA2022, ISTFA 2022: Conference Proceedings from the 48th International Symposium for Testing and Failure Analysis, 129-134, October 30–November 3, 2022,
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Thermal Laser Stimulation (TLS) is employed extensively in semiconductor device fault isolation techniques such as TIVA (Thermal Induced Voltage Alteration), OBIRCH (Optical Beam Induced Resistance Change), SDL (Soft Defect localization), CPA (Critical Parameter Analysis), LADA (Laser Assisted Device Alteration), and LVI (Laser Voltage Imaging), etc. To investigate the TLS effects on 7nm FinFET transistor parameters, several transistors of 7nm FinFET inline ET (Electrical Test) macros were tested while employing TLS of various energy values. The test was done in linear mode so that the joule heating caused by the electrical current would be minimized. The experimental results showed that both NFETs and PFETs experienced increased Ioff (Off current) and Sub_Vt_lin_slope (Subthreshold slope), and decreased Ion (On current) and Vt_lin (Threshold voltage) due to elevated temperature of the transistor from TLS. Higher laser power caused greater effects on transistor parameters. The temperature increase on a transistor by TLS depends on the amount of laser energy transferred to, absorbed by, and dispersed by the transistor area. Factors such as the efficient coupling of the SIL (Solid Immersion Lens) with the Silicon backside surface, the transistor size, and the local layout around the transistor will greatly affect the amount of heat delivered to a particular transistor, even while using the same laser power. Thus, setting the laser power for fault isolation with TLS should consider these factors. Our experimental results also showed that the alteration of transistor parameters under TLS was not permanent if the laser power was carefully selected. It should be noticed that during dynamic fault isolation, a transistor may be switching between off, linear mode, and/or saturation mode. The temperature increase on the transistor under TLS may be higher than anticipated due to joule heating if the transistor operation is not confined to the linear region only. Experiments on transistors operating in saturation mode under TLS can be the subject of future work. The results obtained from these experiments can still establish guidelines for laser power settings to be used in the related fault isolation techniques for devices manufactured at the 7nm node so as to achieve non-destructive fault isolation.
Proceedings Papers
ISTFA2013, ISTFA 2013: Conference Proceedings from the 39th International Symposium for Testing and Failure Analysis, 582-586, November 3–7, 2013,
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This paper presents the successful use of the novel inline product-like logic vehicle (PATO) during the last technology development phases of IBM's 22nm SOI technology node. It provides information on the sequential PATO inline test flow, commonality analysis procedure, and commonality signature trending. The paper presents examples of systematic defects uniquely captured by the product-like back end of the line layout. Moreover, this complex logic vehicle also uncovered a rich Pareto of more than 20 types of systematic and random defect mechanisms across the front end of the line, the middle end of the line, and the back end of the line. And more importantly, the non-defect found rate was kept below 20%. This achievement was possible by: leveraging high volume inline test ATPG scan fail data through the novel commonality analysis approach; and selecting the highest ATPG confidence defects representing a known commonality signature to physical failure analysis.
Proceedings Papers
ISTFA2012, ISTFA 2012: Conference Proceedings from the 38th International Symposium for Testing and Failure Analysis, 520-525, November 11–15, 2012,
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With the microelectronic technology progresses in nanometer realm, like SRAM, logic circuits and structures are also becoming dense and more sensitive to process variation. Logic failures may have different root causes from SRAM failure. If these technology weak points for logic circuits are not detected and resolved during the technology development stage, they will greatly affect the product manufacturing yield ramp, leading to longer time of design to market. In this paper, we present a logic yield learning methodology based on an inline logic vehicle, which includes several scan chains of different latch types representative of product logic. Failure analysis for the low yield wafers had revealed several killer defects associated with logic circuits. A few examples of the systematic failures unique to logic circuits will be presented. In combination with SRAM yield learning, logic yield learning makes the technology development more robust thus improving manufacturability.
Proceedings Papers
ISTFA2011, ISTFA 2011: Conference Proceedings from the 37th International Symposium for Testing and Failure Analysis, 362-366, November 13–17, 2011,
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For SRAMs with high logic complexity, hard defects, design debug, and soft defects have to be tackled all at once early on in the technology development while innovative integration schemes in front-end of the line are being validated. This paper presents a case study of a high-complexity static random access memory (SRAM) used during a 32nm technology development phase. The case study addresses several novel and unrelated fail mechanisms on a product-like SRAM. Corrective actions were put in place for several process levels in the back-end of the line, the middle of the line, and the front-end of the line. These process changes were successfully verified by demonstrating a significant reduction of the Vmax and Vmin nest array block fallout, thus allowing the broader development team to continue improving random defectivity.