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Stefan Weihe
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Proceedings Papers
AM-EPRI2024, Advances in Materials, Manufacturing, and Repair for Power Plants: Proceedings from the Tenth International Conference, 195-206, October 15–18, 2024,
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In order to enable safe long-term operation, metallic pipes operated in the creep range at high temperatures require considerable wall thicknesses at significant operating pressures, such as those required in thermal power plants of all kinds or in the chemical industry. This paper presents a concept that makes it possible to design such pipes with thinner wall thicknesses. This is achieved by adding a jacket made of a ceramic matrix composite material to the pipe. The high creep resistance of the jacket makes it possible to considerably extend the service life of thin- walled pipes in the creep range. This is demonstrated in the present paper using hollow cylinder specimens. These specimens are not only investigated experimentally but also numerically and are further analyzed after failure. The investigations of the specimen show that the modeling approaches taken are feasible to describe the long-term behavior of the specimen sufficiently. Furthermore, the paper also demonstrates the possibility of applying the concept to pipeline components of real size in a power plant and shows that the used modeling approaches are also feasible to describe their long-term behavior.
Proceedings Papers
AM-EPRI2024, Advances in Materials, Manufacturing, and Repair for Power Plants: Proceedings from the Tenth International Conference, 678-689, October 15–18, 2024,
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This study investigates the influence of build orientation on the high-temperature mechanical properties of IN738LC manufactured via metal laser powder bed fusion (PBF-LB/M). Since the PBF-LB/M layer-wise manufacturing process significantly affects grain morphology and orientation—ranging from equiaxed to textured grains—mechanical properties typically exhibit anisotropic behavior. Samples were manufactured in three build orientations (0°, 45°, and 90°) and subjected to hot tensile and creep testing at 850°C following DIN EN ISO 6892-2 and DIN EN ISO 204 standards. While tensile properties of the 45° orientation predictably fell between those of 0° and 90° orientations, creep behavior over 100-10,000 hours revealed unexpected results: the 45° orientation demonstrated significantly shorter rupture times and faster creep rates compared to other orientations. Microstructural analysis revealed distinct creep deformation mechanisms active within different build orientations, with the accelerated creep rate in 45° specimens attributed to multiple phenomena, particularly η-phase formation and twinning. These findings provide crucial insights into the orientation-dependent creep behavior of PBF-LB/M-manufactured IN738LC components.