This study compares high-velocity oxygen fuel spray MJP5000 and MJP 6000 (Patented by Metallizing Equipment Company Pvt Ltd.) using powder WC-Co-Cr. The microstructure and phase composition of powders and coatings will be analyzed by scanning electron microscopy and X-ray diffraction. Coatings were also characterized by their hardness, bond strength, roughness, deposition efficiency. Therefore, coating of high hardness and wear resistance can be produced with all HVOF spray system when the proper spray powder and process parameters are chosen. The results demonstrate that the powder exhibits various phase transformation during the spray process depending on type of powder, spray system and spray parameters.