In this work, hot isostatic pressing (HIP) is used to reduce interior defects, adjust the microstructure, and improve the tensile properties of cold-sprayed Ti6Al4V. Optical microscope and X-ray tomography were used to characterize pore morphologies and porosity evolution. XCT reconstructions show that fully dense Ti6Al4V alloy with an equiaxed microstructure were achieved. Tensile testing shows that strength and ductility were improved as well because of enhanced diffusion and resultant metallurgical bonding.

Plasma Facing Materials (PFMs) suffer from very high heat load including quasi-stationary high heat load during normal operation and transient events with extremely high heat load during normal plasma operation and off-normal events. In this paper, W/Cu functional gradient coating was applied on CuCrZr substrate (250mm × 120mm × 30mm) with compositionally gradient W/Cu as bond coat (0.4-0.6 mm) and 1.5 mm thickness W coating as top coat via VPS for continuous deposition duration of 5 h. VPS-W/CuCrZr mockup with built-in cooling channel was prepared for evaluating the transient vertical displacement and plasma disruption events applied by high energy electron beam. The formation of cracks and surface melting of VPS W/Cu mockup were investigated under the two transient high heat loads (HHL). The coatings were able to absorb about 2 MJ/m2 in HHL without significant damage.