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Lihong Cao
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Journal Articles
Journal: EDFA Technical Articles
EDFA Technical Articles (2016) 18 (3): 54–55.
Published: 01 August 2016
Abstract
View articletitled, 2.5- and 3-D TSV Technology Applications and Failure Analysis Challenges
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for article titled, 2.5- and 3-D TSV Technology Applications and Failure Analysis Challenges
The semiconductor industry has followed Moore’s law in the last four decades. However, transistor performance improvement will be limited, and designers will not see doubling of frequency every two years. The need for increased performance and further miniaturization has driven the development of advanced packaging solutions, such as fan-in wafer-level chip-scale packaging, fan-out wafer-level packaging, wire-bonded stacked dice, and package-on-package. These technologies are used in mass production and provide significant benefits in form factor but may not give the desired improvement in die-to-die bandwidth. Recently, 3-D integrated circuits (ICs) that employ vertical through-silicon vias (TSVs) for connecting each die have been proposed. It is an alternative solution to existing package-on-package and system-in-package processes. This column addresses some of the challenges in implementing new TSV techniques.
Proceedings Papers
ISTFA2014, ISTFA 2014: Conference Proceedings from the 40th International Symposium for Testing and Failure Analysis, 178-183, November 9–13, 2014,
Abstract
View Papertitled, Case Studies on Application of 3D Real Time X-ray for Flip Chip C4 Package
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for content titled, Case Studies on Application of 3D Real Time X-ray for Flip Chip C4 Package
This article describes how 3D Real Time X-Ray (RTX) technique enhances the capability of package-level failure analysis of a flip-chip package. 3D RTX was successful in detecting different failure signatures. This paper outlines detailed applications of 3D RTX with case studies.
Proceedings Papers
ISTFA2013, ISTFA 2013: Conference Proceedings from the 39th International Symposium for Testing and Failure Analysis, 553-559, November 3–7, 2013,
Abstract
View Papertitled, Backside Sample Preparation Challenges for Fault Localization Analysis of Flip Chip Package
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for content titled, Backside Sample Preparation Challenges for Fault Localization Analysis of Flip Chip Package
Mechanical thinning of Si die backside was introduced to support fault isolation for flip chip package in this paper. The backside milling system provides two types of thinning with good die planarity and mirror polishing to yield a high image quality for fault isolation techniques such as laser base thermal emission and photon emission techniques. In this paper, two mechanical thinning techniques were applied by using the 3D die curvature thinning and 2D planar thinning on flip chip Si backside. The impact of process parameters on die planarity and fault isolation were also discussed. The experimental results demonstrate the milling system’s high uniformity across the large die size and provide a very good solution for fault isolation techniques.
Proceedings Papers
ISTFA2012, ISTFA 2012: Conference Proceedings from the 38th International Symposium for Testing and Failure Analysis, 21-25, November 11–15, 2012,
Abstract
View Papertitled, Advanced Fault Isolation Technique Using Electro-Optical Terahertz Pulse Reflectometry (EOTPR) for 2D and 2.5D Flip-Chip Package
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for content titled, Advanced Fault Isolation Technique Using Electro-Optical Terahertz Pulse Reflectometry (EOTPR) for 2D and 2.5D Flip-Chip Package
Electro-optical terahertz pulse reflectometry (EOTPR) was introduced last year to isolate faults in advanced IC packages. The EOTPR system provides 10μm accuracy that can be used to non-destructively localize a package-level failure. In this paper, an EOTPR system is used for non-destructive fault isolation and identification for both 2D and 2.5D with TSV structure of flip-chip packages. The experimental results demonstrate higher accuracy of the EOTPR system in determining the distance to defect compared to the traditional time-domain reflectometry (TDR) systems.
Proceedings Papers
ISTFA2012, ISTFA 2012: Conference Proceedings from the 38th International Symposium for Testing and Failure Analysis, 316-324, November 11–15, 2012,
Abstract
View Papertitled, Lock-in Thermography for Flip-Chip Package Failure Analysis
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for content titled, Lock-in Thermography for Flip-Chip Package Failure Analysis
This paper describes the application of lock-in thermography (LIT) for flip-chip package-level failure analysis. LIT successfully detected and localized short failures related to both die/C4 bumps and package defects inside the organic substrate. The detail sample preparation to create short defects at different layers, LIT fault isolation methodology, and case studies performed with LIT are also presented in this paper.
Proceedings Papers
ISTFA2011, ISTFA 2011: Conference Proceedings from the 37th International Symposium for Testing and Failure Analysis, 81-85, November 13–17, 2011,
Abstract
View Papertitled, Failure Analysis of Flip Chip C4 Package Using Focused Ion Beam Milling Technique
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for content titled, Failure Analysis of Flip Chip C4 Package Using Focused Ion Beam Milling Technique
This article describes how Focused Ion Beam (FIB) milling methodology enhances the capability of package-level failure analysis on flip-chip packages by eliminating the artifacts induced by using conventional mechanical techniques. Dual- Beam Focused Ion Beam (DB FIB) cross sections were successful in detecting failure mechanisms related either to the die/C4 bump or package defect inside the organic substrate. This paper outlines detailed sample preparation techniques prior to performing the DB FIB cross-sections, along with case studies of DB FIB cross-sections.