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K. Chien
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Proceedings Papers
ITSC2012, Thermal Spray 2012: Proceedings from the International Thermal Spray Conference, 822-827, May 21–24, 2012,
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Solution precursor plasma spray has been shown capable of depositing high surface area transition metal oxide coatings of interest as ultra-capacitor electrodes. These materials exhibit mixed double layer and pseudo-capacitive properties, enabling larger charge storage capacity than electrical double layer capacitor electrodes such as carbon. This investigation explored potential of SPPS to deposit molybdenum oxide with microstructures suitable for use as pseudo-capacitive electrodes. It further identified a two-step temperature-programmed heat treatment that resulted in the topotactic phase transformation of the α-MoO 3 deposits into high specific surface area molybdenum nitrides exhibiting a higher electrochemical stability window (i.e. a higher specific area capacitance). The electrochemical behavior of molybdenum oxide and molybdenum nitride deposits formed under different deposition conditions was studied using cyclic voltammetry in order to assess the influence of the resulting microstructure on the charge storage behavior and potential for use in ultra-capacitors.
Proceedings Papers
ITSC 2011, Thermal Spray 2011: Proceedings from the International Thermal Spray Conference, 869-873, September 27–29, 2011,
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Electrical double-layer capacitors (EDLCs) owe their large capacitance to high specific surface area carbon-based electrode materials adhered to a current collector via an adhesive. However, recent studies attribute greater electrical energy storage capacity to transition metal oxides/nitrides: a new generation of electrode materials for use in super-capacitors with mixed double-layer and pseudo-capacitive properties. Solution Precursor Plasma Spray (SPPS) deposition is a technique that allows coatings to be fabricated with fine grain sizes, high porosity levels, and high surface area; characteristics ideal for application as transition metal oxide super-capacitor electrodes. A liquid injection apparatus was designed to inject the liquid into the DC-arc plasma and to investigate the effects of various operating parameters such as spray distance, solution concentration and solution flow rate on the chemistry and surface topography of the deposits. Understanding and controlling the evolution of the precursor solution in the DC-arc plasma jet is crucial in producing coatings of the desired structures. DTA/TGA, SEM, XRD, and electrochemical analyses performed to characterize the coatings will be discussed, and the potential of the deposits for use in super-capacitors will be assessed.
Proceedings Papers
ITSC 2007, Thermal Spray 2007: Proceedings from the International Thermal Spray Conference, 666-670, May 14–16, 2007,
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In this paper we proposed a rapid and continuous process for the production of nanoporous coatings for functional applications. Experiments following two statistical designs were implemented to screen and investigate the spraying parameters’ effects on coating crystallinity and porosity to gain a better understanding. The spraying stand-off distance, solution flow rate and arc current were identified as having significant effects on coating porosity and crystallinity. The investigation yielded a microstructure comprised of interpenetrating pores and layered structures with embedded nanopores. A deposition mechanism was postulated to explain this peculiar microstructure. Gas sensors constructed from the coatings had ethanol sensitivities at room temperature comparable to those reported in the literature for conventional thick-film coatings and a maximum sensitivity near 200°C.