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Joseph A. Powell
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Series: ASM Handbook
Volume: 4F
Publisher: ASM International
Published: 01 February 2024
DOI: 10.31399/asm.hb.v4F.a0007010
EISBN: 978-1-62708-450-5
Abstract
Intensive quenching (IQ) is an alternative method of hardening steel parts. Two types of IQ methods are used in heat treating practice: IQ-2 and IQ-3. IQ-2 is implemented in IQ water tanks, which are usually used for batch quenching of steel parts. IQ-3 is conducted in single-part processing using high-velocity water flow IQ units. This article presents a detailed description of IQ technology, related equipment, and IQ applications. A review of intensive quench system design and processing is provided, including numerical design criteria, steel selection, quenchants, properties (especially optimal residual stress profiles). Several specific applications of intensive quenching are also provided.
Proceedings Papers
HT2017, Heat Treat 2017: Proceedings from the 29th Heat Treating Society Conference and Exposition, 54-64, October 24–26, 2017,
Abstract
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In 1999, ASM’s Heat Treating Society set forth a view of what the ideal future for the heat treating industry would be by the year 2020. Among the goals is to “Achieve zero distortion and maximum uniformity in heat treated parts.” Since heat treating is a crosscutting technology, it affects, and is affected by, many aspects of part design and manufacture. All the parties in the lean manufacturing value chain, including the heat treater, must realize that “everything matters” when trying to eliminate waste. Lean concurrent engineering teams must collaborate to integrate their innovations, they develop seamlessly, into the methods and equipment they use to make and to market their products. The author will review the 1999 ideals set forth in Vision 2020 and how far we have come as of 2017. The author combines his dual perspectives performing traditional commercial heat treating for over 35 years for over 1,200 different customers, as well as his work with many lean part making customers and “heat treat waste-fighting” colleagues commercializing advanced heat treat quenching methods and equipment since 1997.
Series: ASM Handbook
Volume: 4A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v04a.a0005774
EISBN: 978-1-62708-165-8
Abstract
Intensive quenching (IQ) is an alternative method of hardening steel parts, providing extremely high cooling rates within the martensite-phase formation temperature range. This article begins with the description on the general correlation between steel mechanical properties and cooling rate during IQ. It presents a review of batch intensive quenching (IQ-2) methods and single-part intensive quenching (IQ-3) methods as well as practical applications of these methods. The article provides useful information on the effect of heat flow on cooling in these methods, and discusses the improvements achieved in part microstructure, mechanical properties, and stress conditions of steel, after intensive quenching. It also describes the reasons for part distortion in IQ, and reviews the types of quench systems used in IQ-2 and IQ-3 processes.