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Jiadong Gong
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Proceedings Papers
AM-EPRI2024, Advances in Materials, Manufacturing, and Repair for Power Plants: Proceedings from the Tenth International Conference, 592-599, October 15–18, 2024,
Abstract
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The aspiration to deploy Nb-based alloys as viable upgrade for Ni-based superalloys is rooted in their potential for superior performance in high-temperature applications, such as rocket nozzles and next-generation turbines. However, realizing this goal requires overcoming formidable design hurdles, including achieving high specific strength, creep resistance, fatigue, and oxidation resistance at elevated temperatures, while preserving ductility at lower temperatures. Additionally, the requisite for alloy bond-coatings, to ensure compatibility with coating materials, further complicates the design process. QuesTek Innovations has its Integrated Computational Materials Engineering (ICME) technologies to design a superior performance high-temperature Nb-based superalloy based on solid solution and precipitation strengthening. Additionally, utilizing a statistical learning method from very limited available data, QuesTek engineers were able to establish physics-based material property models, enabling accurate predictions of equilibrium phase fraction, DBTT, and creep properties for multicomponent Nb alloys. With the proven Materials by Design methodology under the ICME framework, QuesTek successfully designed a novel Nb superalloy that met the stringent design requirements using its advanced ICMD materials modeling and design platform.
Series: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0006970
EISBN: 978-1-62708-439-0
Abstract
Additive manufacturing (AM) has gained increased significance and has been adopted across many industries for various applications. Specific net-shape AM fabrication methods, such as laser powder-bed fusion (LPBF), have matured significantly, leading to aerospace sector R&D focused on the feasibility of using flagship alloys to manufacture complex components. This article presents one example of an aluminum alloy design tailored for laser powder-bed fusion AM. It discusses the integrated computational materials engineering design approach. The article also presents the design for high-strength, high-temperature aluminum alloys.